Skip to main content

Advertisement

SpringerLink
Log in

Effect of TiAlSiN coating residual stress on its sliding wear and cutting wear performance

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

It is indispensable to explore the appropriate level of surface residual stress to enhance the wear resistance of coated tools. TiAlSiN-coated carbide tools with dissimilar surface residual compressive stresses (− 300 ~  − 600 MPa) are acquired via micro-sandblasting, which are used in the high-speed sliding friction experiments and turning experiments. The influence of residual stress on the sliding wear and cutting wear performance of TiAlSiN coated tools is investigated. The results show that with the improvement of surface residual compressive stress (absolute value), the friction coefficient and wear rate are reduced. The sliding wear resistance of the coated tool is enhanced. In addition, the cutting performance of the tool is also improved with the increase of residual compressive stress (absolute value). However, the excessive surface residual compressive stresses (absolute value) can lead to severe coating peeling, which in turn impairs the capability of wear resistance. The TiAlSiN-coated carbide tool with the stress of − 500 MPa presents the best wear resistance in the high-speed sliding wear and cutting wear process.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

Data availability

The datasets used or analyzed during the current study are available from the corresponding author on reasonable request.

References

  1. Kumar TS, Prabu SB, Manivasagam G, Padmanabhan KA (2014) Comparison of TiAlN, AlCrN, and AlCrN/TiAlN coatings for cutting-tool applications. Int J Miner Metall Mater 21(08):796–805. https://doi.org/10.1007/s12613-014-0973-y

    Article  Google Scholar 

  2. Li AH, Zhao J, Zang J, Zheng W (2016) Design and simulation of thermal residual stresses of coatings on wc-co cemented carbide cutting tool substrate. J Mech Sci Technol 30(8):3777–3783. https://doi.org/10.1007/s12206-016-0430-0

    Article  Google Scholar 

  3. Zhao JF, Liu ZQ, Wang B, Hu JR, Wan Y (2021) Tool coating effects on cutting temperature during metal cutting processes: comprehensive review and future research directions. Mech Syst Signal Process 150(7–8):107302. https://doi.org/10.1016/j.ymssp.2020.107302

    Article  Google Scholar 

  4. Chowdhury MSI, Bose B, Yamamoto K, Shuster LS, Paiva J, Fox-Rabinovich GS, Veldhuis SC (2020) Wear performance investigation of PVD coated and uncoated carbide tools during high-speed machining of TiAl6V4 aerospace alloy. Wear 446–447:203168. https://doi.org/10.1016/j.wear.2019.203168

    Article  Google Scholar 

  5. Cui XB, Guo YH, Guo JX, Ming PM (2020) Bio-inspired design of cleaner interrupted turning and its effects on specific cutting energy and harmful gas emission. J Clean Prod 271:122354. https://doi.org/10.1016/j.jclepro.2020.122354

    Article  Google Scholar 

  6. Cui XB, Sun NN, Guo JX, Ma JJ, Ming PM (2022) Green multi-biomimetic spontaneous oil-transport microstructure and its effects on energy consumption in sustainable intermittent cutting. J Clean Prod 367:133035. https://doi.org/10.1016/j.jclepro.2022.133035

    Article  Google Scholar 

  7. Cui XB, Duan SQ, Guo JX, Ming PM (2022) Bionic multifunctional surface microstructure for efficient improvement of tool performance in green interrupted hard cutting. J Mater Process Technol 305:117587. https://doi.org/10.1016/j.jmatprotec.2022.117587

    Article  Google Scholar 

  8. Hou M, Mou W, Yan G, Song G, Wu Y, Ji W, Jiang Z, Wang W, Qian C, Cai Z (2020) Effects of different distribution of residual stresses in the depth direction on cutting performance of TiAlN coated WC-10wt%Co tools in milling Ti-6Al-4V. Surf Coat Technol 397:125972. https://doi.org/10.1016/j.surfcoat.2020.125972

    Article  Google Scholar 

  9. Chaus AS, Sitkevich MV, Pokorný P, Sahul M, Haršáni M, Babincová P (2021) Wear resistance and cutting performance of high-speed steel ball nose end mills related to the initial state of tool surface. Wear 472–473:203711. https://doi.org/10.1016/j.wear.2021.203711

    Article  Google Scholar 

  10. Breidenstein B, Denkena B, Vetter J, Richter B (2016) Influence of the residual stress state of coatings on the wear behavior in external turning of AISI 4140 and Ti–6Al–4V. Prod Eng Res Devel 10(2):147–155. https://doi.org/10.1007/s11740-015-0650-7

    Article  Google Scholar 

  11. Bobzin K, Brögelmann T, Maier HJ, Heidenblut T, Kahra C, Carlet M (2021) Influence of residual stresses in hard tool coatings on the cutting performance. J Manuf Process 69:340–350. https://doi.org/10.1016/j.jmapro.2021.08.011

    Article  Google Scholar 

  12. Gonzalo O, Navas VG, Coto B, Bengoetxea I, Gopegi UR, Etxaniz M (2011) Influence of the coating residual stresses on the tool wear. Procedia Eng 19(1):106–111. https://doi.org/10.1016/j.proeng.2011.11.087

    Article  Google Scholar 

  13. Tillmann W, Grisales D, Stangier D, Thomann CA, Debus J, Nienhaus A, Apel D (2020) Residual stresses and tribomechanical behaviour of TiAlN and TiAlCN monolayer and multilayer coatings by DCMS and HiPIMS. Surf Coat Technol 406:126664. https://doi.org/10.1016/j.surfcoat.2020.126664

    Article  Google Scholar 

  14. Maiti AK, Mukhopadhyay N, Raman R (2009) Improving the wear behavior of WC-CoCr-based HVOF coating by surface grinding. J Mater Eng Perform 18:1060. https://doi.org/10.1007/s11665-009-9354-5

    Article  Google Scholar 

  15. Oladijo OP, Luzin V, Maledi NB, Setswalo K, Ntsoane TP, Abe H (2020) Residual stress and wear resistance of HVOF Inconel 625 coating on SS304 steel substrate. J Therm Spray Technol 29(1):1382–1395. https://doi.org/10.1007/s11666-020-01066-x

    Article  Google Scholar 

  16. Özkan D, Alper YM, Szala M, Türküz C, Chocyk D, Tunç C, Göz O, Walczak M, Pasierbiewicz K, Barış YM (2021) Effects of ceramic-based CrN, TiN, and AlCrN interlayers on wear and friction behaviors of AlTiSiN+TiSiN PVD coatings. Ceram Int 47(14):20077–20089. https://doi.org/10.1016/j.ceramint.2021.04.015

    Article  Google Scholar 

  17. Breidenstein B, Denkena B (2013) Significance of residual stress in PVD-coated carbide cutting tools. CIRP Ann Manuf Technol 62(1):67–70. https://doi.org/10.1016/j.cirp.2013.03.101

    Article  Google Scholar 

  18. Yang J, Odén M, Johansson-Jõesaar MP, Llanes L (2014) Grinding effects on surface integrity and mechanical strength of WC-Co cemented carbides. Procedia CIRP 13(1):257–263. https://doi.org/10.1016/j.procir.2014.04.044

    Article  Google Scholar 

  19. Denkena B, Breidenstein B, Wagner L, Wollmann M, Mhaede M (2013) Influence of shot peening and laser ablation on residual stress state and phase composition of cemented carbide cutting inserts. Int J Refract Met Hard Mater 36:85–89. https://doi.org/10.1016/j.ijrmhm.2012.07.005

    Article  Google Scholar 

  20. Nikola K, Eric B, Patrice P, Cyril G, Christoph K, Christian L, Jamasp J, Roland E, Logé, (2017) 3D laser shock peening — a new method for the 3D control of residual stresses in selective laser melting. Mater Des 130:350–356. https://doi.org/10.1016/j.matdes.2017.05.083

    Article  Google Scholar 

  21. Skordaris G, Bouzakis KD, Kotsanis T, Charalampous P, Bouzakis E, Breidenstein B, Bergmann B, Denkena B (2017) Effect of PVD film’s residual stresses on their mechanical properties, brittleness, adhesion, and cutting performance of coated tools. CIRP J Manuf Sci Technol 18:145–151. https://doi.org/10.1016/j.cirpj.2016.11.003

    Article  Google Scholar 

  22. Liu CY, Liu ZQ, Wang B (2018) Modification of surface morphology to enhance tribological properties for CVD coated cutting tools through wet micro-blasting post-process. Ceram Int 44:3430–3439. https://doi.org/10.1016/j.ceramint.2017.11.142

    Article  Google Scholar 

  23. Tanaka S, Shirochi T, Nishizawa H, Metoki K, Miura H, Hara H, Takahashi T (2016) Micro-blasting effect on fracture resistance of PVD-AlTiN coated cemented carbide cutting tools. Surf Coat Technol 308:337–340. https://doi.org/10.1016/j.surfcoat.2016.07.094

    Article  Google Scholar 

  24. Chang K, Zheng G, Cheng X, Xu R, Li Y, Yu Z, Yang X (2021) Surface integrity evolution and wear evolution of the micro-blasted coated tool in high-speed turning of Ti6Al4V. The Int J Adv Manuf Technol 115:603–616. https://doi.org/10.1007/s00170-021-07227-8

    Article  Google Scholar 

  25. Behera GC, Thrinadh J, Datta S (2021) Influence of cutting insert (uncoated and coated carbide) on cutting force, tool-tip temperature, and chip morphology during dry machining of Inconel 825. Mater Today: Proceed 38(5):2664–2670. https://doi.org/10.1016/j.matpr.2020.08.332

    Article  Google Scholar 

  26. Wang QQ, Jin ZJ, Zhao Y, Niu L, Guo J (2021) A comparative study on tool life and wear of uncoated and coated cutting tools in turning of tungsten heavy alloys. Wear 482–483:203929. https://doi.org/10.1016/j.wear.2021.203929

    Article  Google Scholar 

Download references

Funding

This work was supported by the Natural Science Foundation of Shandong Province (No. ZR2020ME156, No. ZR2020QE179), the National Natural Science Foundation of China (No. 52075306), 2021 Innovation capability improvement project of scientific and technological small and medium-sized enterprises in Shandong Province (No. 2021TSGC1433), and Shandong Provincial Key Laboratory of Precision Manufacturing and Non-traditional Machining.

Author information

Authors and Affiliations

  1. School of Mechanical Engineering, Shandong University of Technology, 266 West Xincun Road, Zibo, 255000, China

    Zhenyu Wu, Guangming Zheng, Xiang Cheng, Huanbao Liu & Xianhai Yang

  2. Shinva Medical Instrument Co., Ltd, 7 Taimei Road, Zibo, 255000, China

    Zhenyu Wu

  3. Shandong Key Laboratory of Precision Manufacturing and Special Processing, Zibo, 255000, China

    Guangming Zheng

  4. Department of Mechanical Engineering, Faculty of Science and Technology, Keio University, 3-14-1 Hiyoshi, Kohoku-Ku, Yokohama, 223-8522, Japan

    Jiwang Yan

Authors
  1. Zhenyu Wu
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Guangming Zheng
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Jiwang Yan
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Xiang Cheng
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Huanbao Liu
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Xianhai Yang
    View author publications

    You can also search for this author in PubMed Google Scholar

Contributions

Zhenyu Wu contributed to the conceptualization, methodology, formal analysis, investigation, writing — original draft, and writing — review and editing; Guangming Zheng contributed to the investigation, formal analysis, writing — review and editing, and supervision; Jiwang Yan contributed to the conceptualization and writing — review and editing; Xiang Cheng contributed to the formal analysis and writing — review and editing; Huanbao Liu contributed to the methodology and formal analysis; Xianhai Yang contributed to the investigation and supervision.

Corresponding author

Correspondence to Guangming Zheng.

Ethics declarations

Competing interests

The authors declare no competing interests.

Additional information

Publisher's note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wu, Z., Zheng, G., Yan, J. et al. Effect of TiAlSiN coating residual stress on its sliding wear and cutting wear performance. Int J Adv Manuf Technol 123, 3885–3900 (2022). https://doi.org/10.1007/s00170-022-10508-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-022-10508-5

Keywords

Search

Navigation