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Research on abrasive pool machining method based on gas–solid two-phase flow

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Abstract

For complex curved difficult-to-machine parts, a new method based on pneumatic suspension abrasive pool bright finishing processing is proposed, using the mixing of pneumatic suspension abrasive, the workpiece surface, and fluidized abrasive to produce relative motion velocity, so that the solid particles and workpiece surface microscopic two-body abrasive wear to achieve the effect of precision machining. The experimental test material is the widely used Q235 steel plate. The experimental parameters include workpiece shape (round tube, square tube, cylindrical), abrasive particle size (24, 80, 120 mesh count), gas–solid two-phase flow pattern (dispersion fluidization state, turbulent fluidization state, spurting fluidization state), abrasive particle shape (sphere, irregular), and spindle speed (600, 900, 1200 rpm). An orthogonal test was designed according to the experimental parameters, and the degree of influence of each parameter on the processing of the abrasive cell was evaluated by the roughness of the workpiece surface together with the scanning electron microscope (SEM) micrograph of the workpiece surface, and the optimal combination of parameters was judged using the extreme difference method as well as the factor trend diagram. The results show that under the present experimental conditions, the workpiece surface roughness (Ra) can reach a minimum value of 0.4 μm. The feasibility of gas–solid two-phase flow processing is demonstrated from an experimental point of view, and the advantages of abrasive cell processing are explored.

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The raw/processed data required to reproduce these findings cannot be shared at this time, as the data also form part of an ongoing study that cannot be shared at this time, due to technical or time limitations.

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Funding

This work has been partly supported by Key R&D project of Shandong Province (2019GGX104081, 2019GGX104033), National Natural Science Foundation of China (No. 51805299), Shandong Province’s Key Support Regions Introducing Urgently Needed Talent Projects, and Young Innovative Talents Introduction and Training Program Project of Shandong Provincial Department of Education.

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Authors and Affiliations

  1. School of Mechanical Engineering, Shandong University of Technology, Zibo, 255049, China

    Wei Yuan, Wenhua Wang, Qianjian Guo, Xuehu Lv, Xingcan Wang & Baotao Chi

  2. Tianrun Industrial Technology Co., LTD, Weihai, 264200, China

    Wei Yuan

  3. GoerTek Co., LTD, Weifang, 261000, China

    Xingcan Wang

Authors
  1. Wei Yuan
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  2. Wenhua Wang
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  4. Xuehu Lv
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Contributions

Investigation, data curation, formal analysis, visualization, software, writing—original draft, and writing—review and editing: Q.G. Formal analysis and software: W.W., X.L. Conceptualization, methodology, resources, supervision, and writing—review and editing: B.C. Supervision and review—editing: X.W. All authors have read and agreed to the published version of the manuscript.

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Correspondence to Qianjian Guo.

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Yuan, W., Wang, W., Guo, Q. et al. Research on abrasive pool machining method based on gas–solid two-phase flow. Int J Adv Manuf Technol 123, 4109–4122 (2022). https://doi.org/10.1007/s00170-022-10503-w

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  • DOI: https://doi.org/10.1007/s00170-022-10503-w

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