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Vibration monitoring and analysis of strip rolling mill based on the digital twin model

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Abstract

A vibration monitoring method of strip rolling mill based on the digital twin model was proposed which could effectively reduce the structure complexity and test cost of the traditional monitoring system. Firstly, the coupling vibration mechanism model of the dynamic characteristics of roll system and bearings of four-high mill was established. Secondly, the digital twin model of strip rolling mill vibration was built based on the mechanism model. At the same time, the traditional monitoring test of the rolling mill was carried out to verify the accuracy of the digital twin model. Through analyzing the experimental results, it could be found that the roll system is vibrating intensely with the increase of rolling force obvious fluctuation. Finally, based on the above research results, the corresponding measures were put forward to suppress the rolling mill vibration. In conclusion, the rolling mill vibration monitoring theory based on the digital twin model provided the technical support and theoretical basis for improving equipment operation stability and reducing testing costs.

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Funding

The authors are grateful for the supports of the National Natural Science Foundation of China (Grant No. 51905365), the Grant from Shanxi Major Science and Technology Projects (No. 20181102015), and the National Key R&D Program of China (No. 2018YFA0707305).

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Authors and Affiliations

  1. School of Mechanical Engineering, Taiyuan University of Science and Technology, Taiyuan, China

    Yang Zhang, Weizhong Wang, Huan Zhang, Haichao Li, Cuirong Liu & Xiaozhong Du

Authors
  1. Yang Zhang
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  2. Weizhong Wang
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  3. Huan Zhang
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  4. Haichao Li
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  5. Cuirong Liu
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  6. Xiaozhong Du
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Contributions

All authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by Yang Zhang; digital twin modeling by Weizhong Wang; finite element analysis by Han Zhang and Haichao Li; and material curation by Cuirong Liu and Xiaozhong Du to proceed and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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Correspondence to Xiaozhong Du.

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Zhang, Y., Wang, W., Zhang, H. et al. Vibration monitoring and analysis of strip rolling mill based on the digital twin model. Int J Adv Manuf Technol 122, 3667–3681 (2022). https://doi.org/10.1007/s00170-022-10098-2

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  • DOI: https://doi.org/10.1007/s00170-022-10098-2

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