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Research on high-frequency induction cladding manufacturing technology by embedding stainless steel capillary tube in shaftclass parts

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Abstract

Equipment with complicated cooling channels are used more and more in industries. Due to limitation in size and shape, the heat dispersion of some key parts cannot meet the working requirements of equipment. To address failure in forming suspension structure directly and easy blockage of channels in additive manufacturing, this study proposed a research method that realized channel processing by using high-frequency induction as heat source and adding embedded pipe into melt deposition shaping. A multi-physical-field coupling finite element simulation model was constructed and an induction cladding experimental platform of shaftclass parts with embedded pipe was built. The high-frequency induction cladding manufacturing technology was studied from perspectives of macroscopic morphology and microstructure, element diffusion, temperature field distribution, and induction cladding technology of embedded tube. Results demonstrated that the maximum deformation rates of outer diameter and inner diameter of embedded pipe were 4.98% and 1.44%, respectively. The embedded pipe was influenced by molten pool and high-temperature cladding layer slightly, thus achieving good shaping quality. Therefore, the proposed manufacturing technology was feasible and it could solve technological bottleneck of insufficient heat dispersion capacity of equipment. Research conclusions can provide theoretical and technological supports to applications of additive manufacturing technology based on cooling channels and induction melting deposition to industrial production.

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Funding

This research was financially supported by the National Natural Science Foundation of China (No. 51175515), Petro-China Innovation Foundation (Grant 2017D-5007–0307), and the Fundamental Research Funds for the Central Universities (No. 18CX05004A), and Natural Science Foundation of Shangdong Provincial (ZR2020ME162).

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Authors and Affiliations

  1. College of Electromechanical Engineering, China University of Petroleum (East China), Qingdao, 266580, China

    Yongjun Shi, Zhengfu Pei, Xiaogang Wang & Kaijun Fan

  2. Petro-China Beijing Gas Pipeline Co., Ltd., Beijing, China

    Biao Pan

  3. Technology Inspection Center of Shengli Oilfield, SINOPEC, Dongying, 257000, China

    Xiaogang Wang

Authors
  1. Yongjun Shi
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  2. Zhengfu Pei
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  3. Biao Pan
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  4. Xiaogang Wang
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  5. Kaijun Fan
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Contributions

Yongjun Shi: conceptualization, methodology, software, investigation, writing—original draft. Zhengfu Pei: validation, formal analysis, visualization, software. Biao Pan: validation, formal analysis, visualization. Xiaogang Wang: methodology, software, investigation. Kaijun Fan: formal analysis, visualization, software.

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Correspondence to Yongjun Shi.

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Shi, Y., Pei, Z., Pan, B. et al. Research on high-frequency induction cladding manufacturing technology by embedding stainless steel capillary tube in shaftclass parts. Int J Adv Manuf Technol 123, 233–244 (2022). https://doi.org/10.1007/s00170-022-10079-5

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  • DOI: https://doi.org/10.1007/s00170-022-10079-5

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