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The study of the improvement and mechanisms on ASS surface topography in pre-stress grinding considering SCC

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Abstract

The surface topography has an important influence on the SCC behavior of stainless steel. Pre-stress grinding has the potential to improve the SCC resistance of the surface. Therefore, theoretical and experimental studies ought to be carried out to explore the improvement effect of pre-stress grinding on topography. Aiming to consider the influence of deformation effect on surface topography, the grinding force, and heat model considering the properties of stainless steel material and grinding wheel was established at the beginning. Then, to make the simulation more accurate, the grains’ position with random distribution, the bulge height obeying non-Gaussian distribution, and possessing autocorrelation length were expressed, respectively; finally, the surface topography model considering deformation and plow effect in pre-stress grinding was established, and experimental tests were conducted for the model validation. The simulation results showed good agreement with the experimental results. The results suggest that appropriate pre-stress could flatter the ground surface and decrease the amount of grinding surface defects, such as grinding areas, indentations, and deep grooves. With the increase of pre-stress, Ra, Rz, and aspect ratio of grooves tend to fall, which are conducive to improving the SCC resistance of the surface. The mechanism of the improvement introduced by pre-stress may be that pre-stress improves the rigidity of the grinding surface and reduces the thermal deformation during the grinding process, which makes the material easy to be cut and reduces the probability of surface defects; the spring-back effect after pre-stress release would further close the minor defects on the surface, and further improve the surface corrosion resistance.

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Funding

This project is supported by the National Natural Science Foundation of China (Grant No. 52175383 and Grant No. 51775101).

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Authors and Affiliations

  1. School of Mechanical Engineering and Automation, Northeastern University, Shenyang, 110819, China

    Zhuangzhuang Hou, Shichao Xiu, Yunlong Yao, Qingliang Li & Xiannan Zou

  2. Mechanical and Electrical Engineering Institute, Shenyang Aerospace University, Shenyang, 110136, China

    Yushi Wang

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  1. Zhuangzhuang Hou
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  2. Shichao Xiu
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  4. Qingliang Li
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Correspondence to Shichao Xiu.

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Hou, Z., Xiu, S., Yao, Y. et al. The study of the improvement and mechanisms on ASS surface topography in pre-stress grinding considering SCC. Int J Adv Manuf Technol 121, 7733–7748 (2022). https://doi.org/10.1007/s00170-022-09778-w

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