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Influence of contact parameters on the wear characteristics of fixture-bar friction pair in low-stress cropping

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Abstract

A new structure of grooved fixture with a cambered surface is proposed to reduce wear of bar surface caused by a fixture in low-stress cropping. Using the finite element method (FEM) and orthogonal experiment, the optimal contact parameter combination of cambered grooving fixture is obtained. The radial wear degree is proposed to evaluate the surface quality of bars under four contact conditions. Results show that the friction pair under the A4B1C2D1E4 combination of contact parameters has the best wear reduction effect and the lowest radial wear degree, which is 0.0469 mm2, and 34.50% lower than ones of line contact, respectively. The cropping platform based on acoustic emission-stress–strain is established to study the influence of roughness Ra on the comprehensive wear state of friction pair. It is pointed out that under the different contact conditions, when Ra = 0.4 μm, the acoustic emission characteristic parameters meet the minimum level and the comprehensive abrasion state of the friction pair is optimal.

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All authors declare that all data and materials in this manuscript are transparently available.

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Funding

The author wishes to express gratitude to the National Natural Science Foundation of PR China (approval no. 51575532) and the Postgraduate Innovation Project Foundation under grant no. YCX2021082, which has supported this work.

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Authors and Affiliations

  1. College of Mechanical and Electronic Engineering, China University of Petroleum (East China), Qingdao, 266580, China

    Weijian Guo, Hang Wang, Jishao Tao, Ning Yang, Bohan Yang, Shulin Fu, Jiayi Xu, Tao Liu, Linhan Gou & Lijun Zhang

Authors
  1. Weijian Guo
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  2. Hang Wang
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  3. Jishao Tao
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  4. Ning Yang
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  5. Bohan Yang
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  8. Tao Liu
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  10. Lijun Zhang
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Contributions

Weijian Guo: conceptualization, writing—original draft, and methodology. Hang Wang: software. Jishao Tao: data curation. Ning Yang: visualization. Bohan Yang: investigation. Shulin Fu: formal analysis. Jiayi Xu: validation. Tao Liu: software. Linhan Gou: investigation. Lijun Zhang: data curation, supervision, and funding acquisition supervision.

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Correspondence to Lijun Zhang.

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Highlights

• A new fixture with cambered surface grooves for low-stress cropping is proposed.

• The radial wear degree is proposed to evaluate the wear characteristic of the metal bar.

• Radial wear degree under optimal combination is the minimum, which is 0.0469 mm2.

• AE parameters are used to study the effect of roughness on the wear state of a friction pair.

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Guo, W., Wang, H., Tao, J. et al. Influence of contact parameters on the wear characteristics of fixture-bar friction pair in low-stress cropping. Int J Adv Manuf Technol 121, 4725–4743 (2022). https://doi.org/10.1007/s00170-022-09668-1

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  • DOI: https://doi.org/10.1007/s00170-022-09668-1

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