Abstract
In hobbing motion chamfering of cylindrical gear tooth profiles, the tool parameters and mounting position parameters of the chamfering tool directly affect the results. In this paper, the co-optimization method of multiparameters is proposed. Considering the consistency and symmetry of the chamfering result, a multiparameter co-optimization model is established. The improved non-dominated sorting genetic algorithms-II (INSGA-II) is proposed for the optimization effect of the model. The optimization and determination parameter combinations are performed using INSGA-II and Fuzzy C-means_Grey Relational Projection (FCM_GRP). Finally, the optimized parameter combinations are used to calculate the tool rake face profile, and the local curve superposition improves the uneven chamfering at the transition arc. The proposed method’s effectiveness is verified based on the tooth profile chamfering simulation results.
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The datasets used or analyzed during the current study are available from the corresponding author on reasonable request.
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Funding
We gratefully acknowledge the financial support of the Key Projects of Strategic Scientific and Technological Innovation Cooperation of the National Key R&D Program of China (No. 2020YFE0201000), the China Postdoctoral Science Foundation (No. 2021M700618), Special Funding for Postdoctoral Research Projects in Chongqing, the National Natural Science Foundation of China (No. 51905059), and the Innovative Research Group of Universities in Chongqing (No. CXQT21024).
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Kun He contributed to the conception of the study; Xiaohu He performed the experiment; Xiaohu He contributed significantly to the analysis and manuscript preparation; Yanbin Du, Aoting Wang, and Xiao Yang helped perform the analysis with constructive discussions.
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He, K., He, X., Du, Y. et al. The co-optimization method of tool parameters and mounting position parameters for cylindrical gear chamfering tool. Int J Adv Manuf Technol 121, 4473–4483 (2022). https://doi.org/10.1007/s00170-022-09616-z
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DOI: https://doi.org/10.1007/s00170-022-09616-z