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Effect of curing post-treatment time on mechanical properties and stress distribution of adhesively bonded dissimilar steel-aluminum joints

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Abstract

Adhesive bonding is a joining technology gaining popularity in automotive and aeronautic industries because it allows weight reduction, adhesive bonds and adhesive dissimilar materials joining which could be part of assembly to be welded to other structure, resulting in thermal cycle that could affect mechanical properties. Dissimilar joints between plates of dual-ten 590/600 dual phase high strength steel and AA6061T6-590 aluminum alloy bonded by MP55420 adhesive were analyzed by means of computational stress analysis, single lap shear testing, failure analysis, thermo-gravimetric analysis (TGA) and Fourier transform infrared spectroscopy (FTIR). Results indicated that after curing at 175 \(^\circ\)C during 75 and 120 min, stiffness (measured as Young modulus) increased, ductility was reduced, two principal decomposition stages of mass loss were located from 200 to 500 \(^\circ\)C in TGA graphs, and there was no significant change in adhesive chemistry considering FTIR curves. Moreover, maximum load of single lap shear specimens was reduced, color adhesive changed from bright to dark amber, as well as joints failed by adhesive mechanism surpassing shear-strain limit as curing time increased. Computational stress analysis showed that peak normal and shear stresses were generated on both edges of adhesive joints after post-treatment time increased.

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Data availability

The data presented in this research are the result of an original research and analysis work, whose main authorship is Dr. Celso Eduardo Cruz González.

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Acknowledgements

The authors wish to thank CONACYT for the experimental support received, as well as Eneftali Flores García from CIDESI Querétaro for technical support.

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Contributions

All authors have contributed to this manuscript. Celso E. Cruz González: Main research idea, main author, data collection and analysis, article writing. Benjamin Vargas Arista: Data analysis and results. Saul D. Santillan-Gutierrez: Carrying out experimentation, analysis of results. Arturo Barba Pingarrón: Carrying out experimentation, analysis and writing of conclusions according to the results obtained. Isidro Guzmán Flores: Correspondence, article writing, analysis of results.

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Correspondence to Isidro Guzmán-Flores.

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We the authors, Celso E. Cruz-González, Benjamín Vargas Arista, Saúl D. Santillán-Gutiérrez, Arturo Barba Pingarrón, and Isidro Guzmán Flores, declare that we have no conflict of interest and our research is an original research, in which we do not receive any financial support to carry it out. In this Ethical approval, we establish the following: This manuscript has not been sent to another journal for review and publication. Animals, humans and any living being were not used in the present investigation; the personal data and affiliation data of the authors of this article, are true and can be used by the IJAMT. We the authors authorize the possible publication of this article, because our publication is original, and we have no conflict of interest.

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Dr. Celso E. Cruz-González, Dr. Benjamín Vargas-Arista, Dr. Saúl D. Santillán-Gutiérrez, and Dr. Arturo Barba Pingarrón designate as corresponding author PhD. Isidro Guzmán Flores; for this reason, we give our consent to participate in the review process, evaluation, and publication of the article “Effect of curing post-treatment time on mechanical properties and stress distribution of adhesively bonded dissimilar steel-aluminum joints”.

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We the authors, Dr. Celso E. Cruz-González, Dr. Benjamín Vargas-Arista, Dr. Saúl D. Santillán-Gutiérrez, Dr. Arturo Barba Pingarrón, and Isidro Guzmán Flores, consent and approve the publication of this article.

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Cruz-González, C.E., Vargas-Arista, B., Santillán-Gutiérrez, S.D. et al. Effect of curing post-treatment time on mechanical properties and stress distribution of adhesively bonded dissimilar steel-aluminum joints. Int J Adv Manuf Technol 121, 4929–4940 (2022). https://doi.org/10.1007/s00170-022-09585-3

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