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Heat transfer enhancement with surface-active thermal conductive media coating during orthogonal cutting Inconel 718

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Abstract

Surface-active thermal conductive media (SACM) may have the potential to improve the machinability of metallic workpiece material by decreasing cutting temperature. The effect of surface-active thermal conductive media coating on heat dissipation and cutting temperature during orthogonal cutting Inconel 718 is investigated in present study. An enhanced heat transfer model is proposed for the SACM-coated Inconel 718 machined by orthogonal cutting. The cutting temperature into the chip side is predicted with the proposed heat transfer model. The influence of SACM thermal conductivity on cutting temperature is analyzed and discussed. Three SACMs, including silicone grease (15 W/m/K), cupric powder adhesive (40 W/m/K), and graphene (5300 W/m/K), are applied to coat on the Inconel 718 surface to be machined. During SACM-coated Inconel 718 machining, the cutting temperature is measured. The measured cutting temperature decreases as the SACM thermal conductivity increases, which verifies the feasibility of the proposed heat transfer model. From research, it can be concluded that the SACM can improve the machinability of Inconel 718 by decreasing cutting temperature.

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Funding

The authors received financial support from the National Natural Science Foundation of China (No. 91860207). This work was also supported by grants from the Taishan Scholar Foundation, the National Key Research and Development Program of China (No. 2019YFB2005401), and the Shandong Provincial Natural Science Foundation of China (Nos. ZR2019MEE073 and 2019JMRH0307).

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Authors and Affiliations

  1. School of Mechanical Engineering, Shandong University, 17923 Jingshi Road, Jinan, 250061, China

    Qingan Yin, Zhanqiang Liu, Bing Wang, Yukui Cai & Qinghua Song

  2. Key National Demonstration Center for Experimental Mechanical Engineering Education/Key Laboratory of High Efficiency and Clean Mechanical Manufacture of MQE, Jinan, China

    Qingan Yin, Zhanqiang Liu, Bing Wang, Yukui Cai & Qinghua Song

  3. China National Heavy Duty Truck (Group Corp.), Jinan, China

    Xintang Li

  4. Centre for Precision Manufacturing, DMEM, University of Strathclyde, Glasgow, UK

    Xichun Luo

Authors
  1. Qingan Yin
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  2. Zhanqiang Liu
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  3. Xintang Li
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  4. Bing Wang
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  5. Yukui Cai
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  6. Qinghua Song
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  7. Xichun Luo
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Contributions

Qingan Yin: methodology, investigation, data curation, writing—original draft preparation. Zhanqiang Liu: supervision, conceptualization, writing—reviewing and editing, investigation. Xintang Li: methodology, conceptualization. Bing Wang: methodology, visualization, investigation. Yukui Cai: methodology, investigation. Qinghua Song: visualization, investigation. Xichun Luo: methodology, visualization.

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Correspondence to Zhanqiang Liu.

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Yin, Q., Liu, Z., Li, X. et al. Heat transfer enhancement with surface-active thermal conductive media coating during orthogonal cutting Inconel 718. Int J Adv Manuf Technol 120, 5823–5833 (2022). https://doi.org/10.1007/s00170-022-09116-0

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