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A study on actual working condition-oriented cutting force in spur gear slicing

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Abstract

Machining quality and tool life are closely related to the dynamic changes of the slicing force. Thus, studying this dynamic force characteristic is of great significance for improving the service life and cutting quality of slicing cutter. As a study, the calculation method for the number of cutter tooth is put forward by analyzing the actual working condition of multi-tooth simultaneous participation in gear slicing in this paper. On this foundation, a finite element numerical analysis model of cutting force in the multi-tooth slicing process is established. Hereby, the time-varying characteristics of instantaneous slicing force are further studied, and the influence law of cutting parameters on slicing force is discussed. Finally, the steady-state cutting force is compared to prove the credibility of the model, combined with the cutting test results. The results demonstrate that the multi-tooth slicing force model can basically reflect the actual working condition, and the steady-state cutting force curve presents a sine-like law. In addition, the influence of the feed per revolution on the slicing force is about 2 to 3 times larger than that of the other two parameters, when the increase ratio of cutting parameters is the same.

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Funding

This work was supported by Natural Science Foundation of China (No. 51775374, No. 52165060), Key Projects in the Tianjin Science & Technology Pillar Program (No. 16YFZCGX00130), Science and Technology Projects of Inner Mongolia Autonomous Region 2021GG0432, Program for Young Talents of Science and Technology in Universities of Inner Mongolia Autonomous Region NJYT-19-B18.

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Author notes

  1. Yongquan Jin and Xiaoqiang Wu contributed equally to this work.

Authors and Affiliations

  1. Key Laboratory of Mechanism and Equipment Design of Ministry of Education, Tianjin University, Tianjin, 300072, China

    Yongquan Jin & Jia Li

  2. College of Mechanical Engineering, Inner Mongolia University for the Nationalities, Tongliao, 028000, China

    Xiaoqiang Wu

Authors
  1. Yongquan Jin
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  2. Xiaoqiang Wu
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  3. Jia Li
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Contributions

Yongquan Jin: writing – original manuscript and editing. Xiaoqiang Wu: experimental work and data analysis. Jia Li: manuscript structure layout and reviewing.

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Correspondence to Jia Li.

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Jin, Y., Wu, X. & Li, J. A study on actual working condition-oriented cutting force in spur gear slicing. Int J Adv Manuf Technol 120, 4889–4899 (2022). https://doi.org/10.1007/s00170-022-09046-x

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  • DOI: https://doi.org/10.1007/s00170-022-09046-x

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