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Study on the cutting mechanism of randomly deflected truncated cone shape single abrasive grain

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Abstract

Based on the random distribution characteristic of abrasive grains for the grinding wheel circumferential surface during the manufacturing process, considering the grinding parameters and deflection parameters comprehensively, a randomly deflected truncated cone shape single abrasive grain cutting simulation model was established. Then, studying its cutting mechanism, i.e., the trajectory length value by numerical method and formula method was compared, the consequence indicates that the error is extremely small; this demonstrates the accuracy of the numerical method. The calculation and analysis of the workpiece cutting surface topography and the undeformed chip shape were carried out; it shows that the cutting surface topography and the undeformed chip shape are coincident. And the calculation results of the model were compared to verify. The influence laws of each grinding process parameter on the material removal volume (MRV) and material removal rate (MRR) were investigated; the results display that the grinding method affects the changing pattern of MRV and MRR; when the grinding method was up-grinding, a high wheel speed or a small wheel diameter is able to enhance the MRR; the MRV and MRR are increments with the increasing workpiece feed speed or abrasive grain cutting depth; and the MRV and MRR decrease with the raising of the absolute value of single abrasive grain deflection angle. The situation is a similar or opposite trend in down grinding. This work can provide a theoretical reference for the selection and optimization of parameters and further lay a foundation for the research in the grinding mechanism of the grinding wheel.

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All data generated or analyzed during this study are included in this published article.

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Funding

The work was supported by the National Natural Science Foundation of China (Grant No. 51605240 and No. 51705272), the National Science Foundation for Post-doctoral Scientists of China (Grant No. 2018M632643), and the Taishan Scholar Project of Shandong Province (Grant No. ts201511038).

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Authors and Affiliations

  1. School of Mechanical & Automotive Engineering, Qingdao University of Technology, Qingdao, 266520, China

    Lansheng Zhang, Jingliang Jiang, Dexiang Wang & Shufeng Sun

  2. Key Lab of Industrial Fluid Energy Conservation and Pollution Control, Ministry of Education, Qingdao University of Technology, 777 Jialingjiang East Road, Huangdao District, Qingdao City, Shandong Province, China

    Jingliang Jiang

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  1. Lansheng Zhang
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  2. Jingliang Jiang
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  3. Dexiang Wang
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  4. Shufeng Sun
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Contributions

Conceptualization, Jingliang Jiang; methodology, Dexiang Wang and Shufeng Sun; investigation, Lansheng Zhang; data curation, Lansheng Zhang; writing—original draft preparation, Lansheng Zhang; writing—review and editing, Dexiang Wang; supervision, Jingliang Jiang.

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Correspondence to Jingliang Jiang.

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Zhang, L., Jiang, J., Wang, D. et al. Study on the cutting mechanism of randomly deflected truncated cone shape single abrasive grain. Int J Adv Manuf Technol 120, 1909–1928 (2022). https://doi.org/10.1007/s00170-022-08824-x

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  • DOI: https://doi.org/10.1007/s00170-022-08824-x

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