Skip to main content
SpringerLink
Log in

Design of internal flow passage of internal chip removal drill for suction-type internal chip removal system

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Currently, hole making processes in carbon fiber reinforced polymers (CFRP) generate powdered chips that cannot be automatically recovered in real time. The present work attempts to solve this problem using a new drilling-chip removal system called the suction-type internal chip removal system. It can discharge the powdery chips generated in the CFRP hole making process in a timely and effective manner during the drilling process. Based on the requirements of the drill bit used in this system, the following studies are carried out in this work: (1) Using statistical methods, the chips produced in CFRP hole making were classified, the chip distribution was analyzed, and the study of the influencing factors of chip size were completed; (2) based on these studies and the gas–solid two-phase fluid mechanics, a FLUENT simulation is used to define the center distance and center angle of the inner runner for the design of the drill bit. The influence of the center distance of the inner runner, the center angle of the inner runner, and the cross-sectional shape of the inner runner on the chip removal effect of the inner runner of the tool is given. Finally, by fabricating the chip removal system and drill, the correctness of the internal flow channel structure design of the internal chip removal drill was verified.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

Data availability

All data generated or analyzed during this study are included in this published manuscript.

References

  1. Wang FJ, Qian BW, Jia ZY, Fu R, Cheng D (2019) Secondary cutting edge wear of one-shot drill bit in drilling CFRP and its impact on hole quality. Compos Struct 15(178):341–352

    Google Scholar 

  2. Perez JLM, Royer R, Merson E, Lockwood A, sabino AS, Marshall MB, (2016) Influence of workpiece constituents and cutting speed on the cutting forces developed in the conventional drilling of CFRP composites. Compos Struct 140:621–629

    Article  Google Scholar 

  3. Jia ZY, Bi GJ, Wang FJ, Wang XN, Zhang BY (2018) The research of machining mechanism of carbon fiber reinforced plastic. J Mech Eng 23(54):199–208

    Article  Google Scholar 

  4. Wang FJ, Qian BW, Cheng D, Jia ZY, Fu R, Yin JW (2018) Wear of one-shot drill bit in drilling CFRP and novel method for tool wear reduction. J Mech Eng 54(15):171–179

    Article  Google Scholar 

  5. Xia T, Kaynak Y, Arvin C, Jawahir IS (2016) Cryogenic cooling-induced process performance and surface integrity in drilling CFRP composite material. Int J Adv Manuf Technol 82(1–4):605–616

    Article  Google Scholar 

  6. Liu SN, Qi ZC, LI Y, Meng QX, (2017) On full life-cycle instantaneous force predicting when drilling CFRP-metal stacks. Int J Adv Manuf Technol 88(1–4):651–661

    Google Scholar 

  7. Jia ZY, Fu R, Niu B, Qian BW, Bai Y, Wang FJ (2016) Novel drill structure for damage reduction in drilling CFRP composites. Int J Mach Tool Manu 110:55–65

    Article  Google Scholar 

  8. Yang HJ, Chen Y, Xu JH, Ladonne M, Lonfier J, Fu YC (2019) Tool wear mechanism in low-frequency vibration–assisted drilling of CFRP/Ti stacks and its individual layer. Int J Adv Manuf Technol 104(5–8):2539–2551

    Article  Google Scholar 

  9. Wang XC, Shen XT, Zeng C, Sun FH (2018) Combined influences of tool shape and as-deposited diamond film on cutting performance of drills for CFRP machining. Surf Coat Tech 347(15):390–397

    Article  Google Scholar 

  10. Girot F, Dau F, Gutierrez OM (2017) New analytical model for delamination of CFRP during drilling. J Mater Process Tech 240:332–343

    Article  Google Scholar 

  11. Gaugel S, Sripathy P, Haeger A, Meinhard D, Bernthaler T, Lissek F, Kaufeld M, Knoblauch V, schneider G, (2016) A comparative study on tool wear and laminate damage in drilling of carbon-fiber reinforced polymers (CFRP). Compos Struct 155(1):173–183

    Article  Google Scholar 

  12. Dai QX, Ding XY, Xu HF, Liu CH, Ju TH (2020) Numerical simulation of conveying characteristics of dense phase pulverized coal in bend pipe. Journal of Iron and Steel Research 32(5):377–385

    Google Scholar 

  13. Li ZH, Li XC, Liu GM (2016) Numerical simulation and analysis on pneumatic conveying of carbon black in bend pipeline. China Rubber Industry 62(8):495–498

    Google Scholar 

  14. Ji SC (2016) (2016) Numerical simulation of airflow distribution in electrostatic precipitator. Chinese Journal of Environmental Engineering 10(4):1959–1960

    Google Scholar 

  15. Ottjes JA (2001) Digital simulation of pneumatic particle transport. Chem Eng Sci 33(6):783–786

    Article  Google Scholar 

  16. Lu Y, Tong ZB, Glass DH, Easson WJ, Ye M (2017) Experimental and numerical study of particle velocity distribution in the vertical pipe after a 90° elbow. Powder Technol 314:500–509

    Article  Google Scholar 

  17. Sommerfeld M, Lain S (2015) Parameters influencing dilute-phase pneumatic conveying through pipe systems: a computational study by the Euler/Lagrange approach. Can J Chem Eng 93(1):1–17

    Article  Google Scholar 

  18. Dzido G, Palica M, Raczek J (2002) Investigations of the acceleration region in the vertical pneumatic conveying. Powder Technol 127(2):99–106

    Article  Google Scholar 

  19. Xu CY, Wang YW, Xu JZ, Liu XL (2018) Calculation of negative-pressure chip in suction-type internal chip removal system and analysis of influencing factors. Int J Adv Manuf Technol 99(1–4):201–209

    Article  Google Scholar 

  20. Wang YW, Xu CY, Xu JZ, Liu XL (2019) Simulation analysis and experimental study on chip removal conditions of internal chip removal bits for CFRP machining. J Mech Eng 55(5):223–231

    Article  Google Scholar 

  21. Xu CY, Wang YW, Xu JZ, Liu XL (2019) Design of internal-chip-removal drill for CFRP drilling and study of influencing factors of drilling quality. Int J Adv Manuf Technol 106:1657–1669

    Article  Google Scholar 

Download references

Funding

This study was financially supported by the Shenyang Aerospace University Expo project (120421007) and the National Defense Science and Technology Innovation Special Zone Fund Project (208052020162).

Author information

Authors and Affiliations

  1. College of Aerospace Engineering, Shenyang Aerospace University, Shenyang, 110136, China

    Meng Wang, Chengyang Xu, Aili Zou, Gongdong Wang, Songyang Yao & Lei Jin

  2. School of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin, 150080, China

    Yiwen Wang

Authors
  1. Meng Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Chengyang Xu
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Aili Zou
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Gongdong Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Yiwen Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Songyang Yao
    View author publications

    You can also search for this author in PubMed Google Scholar

  7. Lei Jin
    View author publications

    You can also search for this author in PubMed Google Scholar

Contributions

Theoretical analysis and model construction were completed by Xu Chengyang, Wang Yiwen, and Zou Aili. The experimental design and analysis were completed by Xu Chengyang and Jin Lei. The thesis was written by Xu Chengyang, Yao Songyang, and Wang Meng. The supervision and optimization of the paper were completed by Wang Yiwen and Wang Gongdong.

Corresponding author

Correspondence to Chengyang Xu.

Ethics declarations

Ethics approval

Not applicable.

Consent to participate

Not applicable.

Consent for publication

The authors consent to publish this article.

Competing interests

The authors declare no competing interests.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, M., Xu, C., Zou, A. et al. Design of internal flow passage of internal chip removal drill for suction-type internal chip removal system. Int J Adv Manuf Technol 119, 4191–4202 (2022). https://doi.org/10.1007/s00170-021-08430-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-021-08430-3

Keywords

Search

Navigation