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Prediction of machining deformation and reasonable design of gear blank for split straight bevel gear

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Abstract

The deformation of gear blank is serious in the machining process of the split straight bevel gear, considering the material and the design of gear blank, the relationship between the change of additional stress and bending deformation of gear blank is studied, and the calculation model of the internal additional stress and additional torque during the gear cutting is established. According to the moment-area method, the calculation formula of the bending deformation of gear blank is derived, and combined with the time-varying stiffness, the mathematical model of the gear blank deformation is obtained. The theoretical calculation, finite element analysis, and experimental results are highly consistent. Based on the above research, the internal relationships between the machining deformation and the geometric parameters such as the thickness, diameter, and gear module of the split gear blank are analyzed, and the reasonable design of the geometric parameters of the split gear blank and the reasonable dividing law of the gear blank are explored.

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Funding

This work was supported by the National Natural Science Foundation of China (No. 51675161).

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Authors and Affiliations

  1. School of Mechatronics Engineering, Jianxi District, Henan University of Science and Technology, No. 48 Xiyuan RoadHenan Province 471003, Luoyang City, China

    Bin Wang, Chenxiao Yan, Shuaipu Wang, Shuo Chen & Xuemei Cao

  2. Collaborative Innovation Centre of Machinery Equipment Advanced Manufacturing of Henan Province, Luoyang, China

    Bin Wang

  3. Xinxiang Aviation Industry (Group) Co., Ltd, Xinxiang, China

    Peiyao Feng

Authors
  1. Bin Wang
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  2. Chenxiao Yan
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  3. Peiyao Feng
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  4. Shuaipu Wang
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  5. Shuo Chen
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  6. Xuemei Cao
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Contributions

Bin Wang and Chenxiao Yan mainly carried out the theoretical research and finite element simulation and wrote this manuscript. Peiyao Feng and Shuaipu Wang designed most of the experiments and performed most experiments. Shuo Chen and Xuemei Cao analyzed the results.

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Correspondence to Chenxiao Yan.

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Wang, B., Yan, C., Feng, P. et al. Prediction of machining deformation and reasonable design of gear blank for split straight bevel gear. Int J Adv Manuf Technol 119, 2863–2875 (2022). https://doi.org/10.1007/s00170-021-08423-2

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  • DOI: https://doi.org/10.1007/s00170-021-08423-2

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