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Influence of texture shape and arrangement on nanofluid minimum quantity lubrication turning

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Abstract

Due to the stringent requirements of carbon emissions, traditional cutting using a large amount of mineral-based metal cutting fluid for lubrication no longer fulfilled the rigorous requirements of policies and standards. Nanofluid minimum quantity lubrication has been proven to be a new process to achieve clean manufacturing. However, due to adhesive contact friction, lubricant droplets cannot effectively penetrate the tool and workpiece interface during continuous turning. Changing the microstructure of the rake face of the tool, such as the micro-texture, may provide a geometric channel for the diffusion of the lubricant. However, the effects of micro-texture geometry and arrangement on the film formation and tribological properties of droplets have not been revealed yet. The spreading behavior of minimum quantity lubrication atomized microdroplet on the textured surface was calculated by hydrodynamic modeling. It was proven that the microchannel can effectively store the lubricating medium atomized by compressed air pneumatics. Furthermore, a comparative experiment was conducted on the influence of the texture arrangement on the cutting performance through the turning experiment. Results show that the microgrooves in the direction perpendicular to the main cutting edge obtained the lowest cutting force. The feed force, radial force, and tangential force were reduced by 13.46%, 16.23%, and 6.34%, respectively. Meanwhile, the texture arranged parallel to the cutting edge and crosswise increased the cutting force. The arrangement of the texture perpendicular to the main cutting edge direction obtained the optimal workpiece surface, the smallest chip curling radius, and the smoothest chip surface. Under the optimized texture arrangement, the anti-wear and anti-friction properties of nanofluids in the cutting area are enhanced.

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Funding

This study was financially supported by the National Key Research and Development Plan (Grant No. 2020YFB2010500), the National Natural Science Foundation of China (Grant Nos. 51975305 and 51905289), the Major Research Project of Shandong Province (Grant Nos. 2019GGX104040 and 2019GSF108236), the Major Science and Technology Innovation Engineering Projects of Shandong Province (Grant No. 2019JZZY020111), and the Natural Science Foundation of Shandong Province (Grant No. ZR2020KE027).

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Authors and Affiliations

  1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, 266520, China

    Xiaoming Wang, Changhe Li, Yanbin Zhang, Min Yang & Teng Gao

  2. Department of Sustainable and Renewable Energy Engineering, University of Sharjah, 27272, Sharjah, United Arab Emirates

    Zafar Said

  3. Mechanical Engineering Department, Curtin University, 98009, Miri, Malaysia

    Sujan Debnath

  4. Department of Mechanical Engineering, IK Gujral Punjab Technical University, Punjab, 144603, India

    Shubham Sharma

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  1. Xiaoming Wang
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  2. Changhe Li
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Contributions

Xiaoming Wang: investigation, writing (original draft), and writing (review and editing); Changhe Li: technical and material support; instructional support, and writing (review); Yanbin Zhang: formal analysis, validation, and writing (review and editing); Zafar Said: statistical analysis, validation; Sujan Debnath: formal analysis, validation; Shubham Sharma: formal analysis, validation; Min Yang: modify paper, formal analysis; Teng Gao: collect and organize data.

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Wang, X., Li, C., Zhang, Y. et al. Influence of texture shape and arrangement on nanofluid minimum quantity lubrication turning. Int J Adv Manuf Technol 119, 631–646 (2022). https://doi.org/10.1007/s00170-021-08235-4

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