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Collision detection algorithm on abrasive belt grinding blisk based on improved octree segmentation

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Abstract

A novel collision detection algorithm of abrasive belt grinding blade integrated disk (blisk) based on improved octree segmentation is proposed, to improve the accuracy and efficiency of collision detection while ensuring dimensional accuracy and surface quality. The traditional collision detection algorithm model is described in detail, among them, the collision detection model of the abrasive belt is obtained by establishing its Oriented Bounding Box (OBB), and the collision detection model of the blisk is established by the octree segmentation. Then, an improved octree segmentation based on k-means clustering method can be presented by analyzing the important factors that affect the collision detection; on this basis, an algorithm of collision detection for abrasive belt grinding blisk is given. Finally, algorithm verification and experimental verification are carried out based on a blisk with certain type, respectively. Compared with the traditional collision detection algorithm, the results with algorithm verification illustrate that the accuracy and efficiency of algorithm in this paper have promoted by 45% and 18.60%, respectively; and the results with experimental verification demonstrate that the accuracy and efficiency of algorithm in this paper have improved by 45% and 18.44%, respectively.

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All data generated or analyzed during this study are included in this manuscript.

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Funding

The Fundamental Research Funded by Sichuan Science and Technology Plan (grant number: 2020YFG0407/2020JDRC0173).

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Correspondence to Zhi Huang.

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Huang, Z., Yang, X., Min, J. et al. Collision detection algorithm on abrasive belt grinding blisk based on improved octree segmentation. Int J Adv Manuf Technol 118, 4105–4121 (2022). https://doi.org/10.1007/s00170-021-08213-w

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