Abstract
Silicon carbide (SiC) has been a promising the third-generation semiconductor power device material for high-power, high-temperature, and substrate applications. However, under certain surface quality requirement, its current processing efficiency is the bottleneck. Therefore, it aims to improve the material removal rate (MRR), on the premise of ensuring the surface roughness requirements. To obtain the relationship between any point on SiC substrate and polishing pads, the model about double-faced mechanical polishing has been established, and the kinematics equations have been created. Best optimized material removal rate parameters were obtained. MRR reached the maximum when speed rate of the outside ring gear to the inside sun gear m = − 1, speed rate of lower plate to the inside sun gear n = 5, and SiC substrate distribution radius RB = 75. The primary and secondary order of MRR (n>m>RB) was obtained. An accurate mathematical model of orthogonal rotary regression test of Tri-factor quadratic of MRR was established, and the regression model was significant. Surface quality of SiC substrate was observed and characterized with SEM and AFM. It greatly provides a key guarantee for the next process of CMP, confirms the importance of MRR to ultra-smooth polishing, and provides a guarantee for its application in semiconductor equipment and technology.
Similar content being viewed by others
Data availability
All the data have been presented in the manuscript.
References
Su TT, Hsiao HH (2021) Developing a fuzzy-set-based shortcut layout approach for a semiconductor inter-bay handling system[J]. Int J Adv Manuf Technol 113:1255–1266. https://doi.org/10.1007/s00170-020-06150-8
Shi L, Fang Y, Dai Q, Huang W, Wang X (2018) Surface texturing on SiC by multiphase jet machining with microdiamond abrasives. Mater Manuf Process 33(13):1415–1421. https://doi.org/10.1080/10426914.2017.1401723
Kim M, Lee SM, Lee SJ, Kim YW, Li L, Lee DW (2017) cc of micro/nano hierarchical patterns on sapphire wafers. Int J Precis Eng Manuf-Green Technol 4(1):27–35. https://doi.org/10.1007/s40684-017-0004-3
Li S, Du S, Tang A, Landers RG, Zhang Y (2015) Force modeling and control of SiC monocrystal wafer processing. J Manuf Sci Eng 137(6):061003. https://doi.org/10.1115/1.4029432
Li L, Feng L, Bai X, Li ZY (2016) Surface characteristics of Ti-6Al-4V by SiC abrasive-mixed EDM with magnetic stirring. Mater Manuf Process 32(1):83–86. https://doi.org/10.1080/10426914.2016.1151043
Yuan ZW, He Y, Sun XW, Wen Q (2018) UV-TiO2 photocatalysis-assisted chemical mechanical polishing 4H-SiC wafer. Mater Manuf Process 33(11):1214–1221. https://doi.org/10.1080/10426914.2017.1364855
Kukushkina SA, Sharofidinov SS (2019) A new method of growing AlN, GaN, and AlGaN bulk crystals using hybrid SiC/Si substrates. Phys Solid State 61(12):2342–2347. https://doi.org/10.1134/S1063783419120254
Jeng YR, Tsai PC, Lin YZ (2019) On the planarization mechanism and pad aging effects of soft pad polishing: a perspective from the micro-mechanical properties of soft pads. J Tribol 141(6):064501. https://doi.org/10.1115/1.4043348
Ahluwalia K, Mediratta R, Yeo SH (2016) A novel approach to vibratory finishing: double vibro-polishing. Mater Manuf Process 32(9):998. https://doi.org/10.1080/10426914.2016.1232812
Wu J, Gao FM, Shao G, Du ZT, Yang WY, Wang L, Wang L, Chen SL (2020) Enhanced piezoresistive behavior of SiC nanowire by coupling with piezoelectric effect. ACS Appl Mater Interfaces 12(19):21903–21911. https://doi.org/10.1021/acsami.0c04111
Michio U, Koji F (2020) Highly efficient chemical mechanical polishing method for SiC substrates using enhanced slurry containing bubbles of ozone gas. Precis Eng 64:91–97. https://doi.org/10.1016/j.precisioneng.2020.03.015
Zhou Y, Pan GS, Shi XL, Xu L, Zou CL, Gong H, Luo GH (2014) XPS, UV–vis spectroscopy and AFM studies on removal mechanisms of Si-face SiC wafer chemical mechanical polishing (CMP). Appl Surf Sci 316(1):643–648. https://doi.org/10.1016/j.apsusc.2014.08.011
Wei JS, Li YB, Dai DM, Zhang FT, Zou HL, Yang XX, Ji YH, Li B, Wei XJ (2020) Surface roughness: a crucial factor to robust electric double layer capacitors. ACS Appl Mater Interfaces 12(5):5786–5792. https://doi.org/10.1021/acsami.9b18799
Ryu J, Kim W, Yun J, Lee K, Lee J, Yu H, Kim JH, Kim JJ, Jang J (2018) Fabrication of uniform wrinkled silica nanoparticles and their application to abrasives in chemical mechanical planarization. ACS Appl Mater Interfaces 10(14):11843–11851. https://doi.org/10.1021/acsami.7b15952
Isohashi A, Bui PV, Toh D, MatsuyamaS SY, Inagaki K, Morikawa Y, Yamauchi K (2017) Chemical etching of silicon carbide in pure water by using platinum catalyst. Appl Phys Lett 110(20):201601. https://doi.org/10.1063/1.4983206
Zhang P, Yang JF, Li L (2020) Trajectory uniformity of the double-faced mechanical polishing of SiC single crystal substrate. Mater Sci Semicond Process 107(C):104814. https://doi.org/10.1016/j.mssp.2019.104814
Zhang P, Feng XY, Yang JF (2015) Kinematics analysis on the double-faced polishing without planet carrier of 3 inch SiC substrate. J Funct Mater 46(18):18105–18111. https://doi.org/10.3969/j.issn.1001-9731.2015.18.022
Fang CF, Yan Z, Deng WW, Zhang LC (2019) Material removal in grinding sapphire wafers with brazed–diamond pellet plates. Mater Manuf Process 34(7):791–799. https://doi.org/10.1080/10426914.2019.1594260
Kumar S, Dvivedi A (2020) Development of material removal rate model and performance evaluation of ultrasonic turning process. Mater Manuf Process 35(14):1598–1611. https://doi.org/10.1080/10426914.2020.1784929
Singh A, Garg H, Kumar P, Lall AK (2017) Analysis and optimization of parameters in optical polishing of large diameter BK7 flat components. Mater Manuf Process 32(5):542–548. https://doi.org/10.1080/10426914.2016.1221103
Yin Y, Xu H, Wang Y, Liu Z, Zhang S, Weng Z, Wang Z (2020) Improving adhesion between nanoparticles and surface of mica substrate by aminosilane modification. Plasmonics 15(1558):399–407. https://doi.org/10.1007/s11468-019-01030-8
Author information
Authors and Affiliations
Contributions
Peng Zhang: conceptualization, experiments, and writing; Jingfang Yang: data analysis; Huadong Qiu: supervision, investigation.
Corresponding author
Ethics declarations
Ethics approval
Not applicable
Consent to participate
The authors declare that they all consent to participate in this research.
Consent for publication
The authors declare that they all consent to publish the manuscript.
Competing interests
The authors declare no competing interests.
Additional information
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Zhang, P., Yang, J. & Qiu, H. Material removal rate of double-faced mechanical polishing of 4H-SiC substrate. Int J Adv Manuf Technol 118, 3983–3993 (2022). https://doi.org/10.1007/s00170-021-08186-w
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-021-08186-w