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Study on the influencing factors of the deformation in the process of gear shaping

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Abstract

Ring gear is an important part of high power transmission system. Because of its thin wall and low stiffness, it is easy to cause deformation in the process of gear shaping, which affects its accuracy. Therefore, how to ensure the quality of gear ring gear insertion is an urgent research topic. In this paper, the influence of cutting parameters of gear shaper on the deformation of gear ring is studied by finite element simulation and practical test. The results show that the influence of main cutting parameters on the deformation of 42CrMo ring gear is radial feed, circumferential feed, stroke speed, and cutting depth. In the actual gear shaping process, the cutting parameters can be adjusted according to this deformation law, so as to control the deformation of the ring gear.

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Availability of data and material

The datasets used or analyzed during the current study are available from the corresponding author on reasonable request.

Code availability

The code for current study is available from the corresponding author on reasonable request.

Funding

The experimental research in this study is supported by Shaoguan Hongda Gear Co., Ltd.

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Authors and Affiliations

  1. School of Mechanical & Electronic, Wuhan University of Technology, Wuhan, 430070, China

    Xiuxu Zhao, Qingzhuang Liu, Yu Fu & Peng Chen

  2. Hubei Key Laboratory of Digital Manufacturing, Wuhan, 430070, China

    Xiuxu Zhao, Qingzhuang Liu, Yu Fu & Peng Chen

Authors
  1. Xiuxu Zhao
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  2. Qingzhuang Liu
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  3. Yu Fu
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  4. Peng Chen
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Contributions

Xiuxu Zhao: Conceptualization, methodology, data curation, investigation, writing—review and editing. Qingzhuang Liu: Validation, experiment, review and editing. Yu Fu: Writing original draft, visualization, data curation. Peng Chen: Finite element analysis, formal analysis.

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Correspondence to Xiuxu Zhao.

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Zhao, X., Liu, Q., Fu, Y. et al. Study on the influencing factors of the deformation in the process of gear shaping. Int J Adv Manuf Technol 117, 167–185 (2021). https://doi.org/10.1007/s00170-021-07702-2

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  • DOI: https://doi.org/10.1007/s00170-021-07702-2

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