Skip to main content
SpringerLink
Log in

Evaluation of machinability-based sustainability indicators in the eco-benign turning of Ti3Al2.5V alloy with textured tools

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The recent step towards “Sustainable Manufacturing (SM)” and efforts to reduce the consumption of cutting fluids have become the hot topic of research these days. Various efforts and strategies have been employed in the modern manufacturing sector to control the environmental pollutions generated from the application of cutting fluids. Therefore, in this holistic work, one such effort of reducing the consumption of cutting fluid is employed with the application of minimum quantity lubrication (MQL) and tool texturing. The turning trials were made on titanium alloy:Ti3Al2.5V alloy under dry and MQL conditions using textured and non-textured tools. The tool life, average surface roughness, specific cutting energy, air quality, and chip morphology were studied with the aid of the above-subjected conditions. In the end, the socio-economic aspects of all cooling conditions were studied and analyzed in the context of sustainable manufacturing. The outcomes of this study reveal that the combination of textured tools and minimum quantity lubrication considerably enhance the machining and sustainability performance as contended with other conditions. However, the air quality factor, i.e., PM2.5 particle generation, was less in the case of a textured tool with MQL conditions. Overall, it is worthy to mention that the combination of tool texturing and MQL cooling conditions has been considered as one of the potential combinations in the area of green machining.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

Availability of data and materials

Not applicable.

References

  1. Mia M, Gupta MK, Singh G, Królczyk G, Pimenov DY (2018) An approach to cleaner production for machining hardened steel using different cooling-lubrication conditions. J Clean Prod 187:1069–1081. https://doi.org/10.1016/J.JCLEPRO.2018.03.279

    Article  Google Scholar 

  2. Mospi (2019) Energy maps of India. In: Cent. Stat. Off. Minist. Stat. Program. Implement. Gov. INDIA. http://mospi.nic.in/sites/default/files/publication_reports/Energy Statistics 2019-finall.pdf. Accessed 1 Jan 2021

  3. Singh R, Dureja JS, Dogra M, Kumar Gupta M, Jamil M, Mia M (2020) Evaluating the sustainability pillars of energy and environment considering carbon emissions under machining of Ti-3Al-2.5 V. Sustain Energy Technol Assessments 42:100806. https://doi.org/10.1016/j.seta.2020.100806

    Article  Google Scholar 

  4. Jamil M, Zhao W, He N, Gupta MK, Sarikaya M, Khan AM, R SM, Siengchin S, Pimenov DY (2020) Sustainable milling of Ti-6Al-4V: a trade-off between energy efficiency, carbon emissions and machining characteristics under MQL and cryogenic environment. J Clean Prod:125374. https://doi.org/10.1016/j.jclepro.2020.125374

  5. Gupta MK, Song Q, Liu Z, Pruncu CI, Mia M, Singh G, Lozano JA, Carou D, Khan AM, Jamil M, Pimenov DY (2020) Machining characteristics based life cycle assessment in eco-benign turning of pure titanium alloy. J Clean Prod 251:119598. https://doi.org/10.1016/J.JCLEPRO.2019.119598

    Article  Google Scholar 

  6. Singh G, Gupta MK, Hegab H, Khan AM, Song Q, Liu Z, Mia M, Jamil M, Sharma VS, Sarikaya M, Pruncu CI (2020) Progress for sustainability in the mist assisted cooling techniques: a critical review. Int J Adv Manuf Technol. 109:345–376. https://doi.org/10.1007/s00170-020-05529-x

    Article  Google Scholar 

  7. Sarikaya M, Güllü A (2014) Taguchi design and response surface methodology based analysis of machining parameters in CNC turning under MQL. J Clean Prod:65. https://doi.org/10.1016/j.jclepro.2013.08.040

  8. Sarikaya M, Gupta MK, Tomaz I, Danish M, Mia M, Rubaiee S, Jamil M, Pimenov DY, Khanna N (2021) Cooling techniques to improve the machinability and sustainability of light-weight alloys: a state-of-the-art review. J Manuf Process 62:179–201. https://doi.org/10.1016/j.jmapro.2020.12.013

    Article  Google Scholar 

  9. Sharma V, Pandey PM (2016) Recent advances in turning with textured cutting tools: a review. J Clean Prod 137:701–715. https://doi.org/10.1016/j.jclepro.2016.07.138

    Article  Google Scholar 

  10. Peña-Parás L, Maldonado-Cortés D, Rodríguez-Villalobos M, Romero-Cantú AG, Montemayor OE (2020) Enhancing tool life, and reducing power consumption and surface roughness in milling processes by nanolubricants and laser surface texturing. J Clean Prod 253:119836. https://doi.org/10.1016/j.jclepro.2019.119836

    Article  Google Scholar 

  11. Ge D, Deng J, Duan R, Liu Y, Li X, Yue H (2019) Effect of micro-textures on cutting fluid lubrication of cemented carbide tools. Int J Adv Manuf Technol 103:3887–3899. https://doi.org/10.1007/s00170-019-03763-6

    Article  Google Scholar 

  12. Singh R, Dureja JS, Dogra M, Gupta MK, Mia M, Song Q (2020) Wear behavior of textured tools under graphene-assisted minimum quantity lubrication system in machining Ti-6Al-4V alloy. Tribol Int 145:106183. https://doi.org/10.1016/j.triboint.2020.106183

    Article  Google Scholar 

  13. Gupta MK, Song Q, Liu Z, Singh R, Sarikaya M, Khanna N (2020) Tribological behavior of textured tools in sustainable turning of nickel based super alloy. Tribol Int:106775. https://doi.org/10.1016/j.triboint.2020.106775

  14. Orra K, Choudhury SK (2018) Tribological aspects of various geometrically shaped micro-textures on cutting insert to improve tool life in hard turning process. J Manuf Process 31:502–513. https://doi.org/10.1016/j.jmapro.2017.12.005

    Article  Google Scholar 

  15. Singh R, Dureja JS, Dogra M, Gupta MK, Mia M (2019) Influence of graphene-enriched nanofluids and textured tool on machining behavior of Ti-6Al-4V alloy. Int J Adv Manuf Technol 105:1685–1697. https://doi.org/10.1007/s00170-019-04377-8

    Article  Google Scholar 

  16. Singh R, Dureja JS, Dogra M (2019) Performance evaluation of textured carbide tools under environment - friendly minimum quantity lubrication turning strategies. J Brazilian Soc Mech Sci Eng 1:1–13. https://doi.org/10.1007/s40430-019-1586-1

    Article  Google Scholar 

  17. Khan AM, Hussain G, Alkahtani M, Alzabidi A, Abidi MH, He N (2020) Holistic sustainability assessment of hybrid Al–GnP-enriched nanofluids and textured tool in machining of Ti–6Al–4V alloy. Int J Adv Manuf Technol. 112:731–743. https://doi.org/10.1007/s00170-020-06371-x

    Article  Google Scholar 

  18. Kumar Mishra S, Ghosh S, Aravindan S (2020) Machining performance evaluation of Ti6Al4V alloy with laser textured tools under MQL and nano-MQL environments. J Manuf Process 53:174–189. https://doi.org/10.1016/j.jmapro.2020.02.014

    Article  Google Scholar 

  19. Arulkirubakaran D, Senthilkumar V, Kumawat V (2016) Effect of micro-textured tools on machining of Ti–6Al–4V alloy: an experimental and numerical approach. Int J Refract Met Hard Mater 54:165–177. https://doi.org/10.1016/j.ijrmhm.2015.07.027

    Article  Google Scholar 

  20. Jianxin D, Ze W, Yunsong L, Ting Q, Jie C (2012) Performance of carbide tools with textured rake-face filled with solid lubricants in dry cutting processes. Int J Refract Met Hard Mater 30:164–172. https://doi.org/10.1016/j.ijrmhm.2011.08.002

    Article  Google Scholar 

  21. Niketh S, Samuel GL (2017) Surface texturing for tribology enhancement and its application on drill tool for the sustainable machining of titanium alloy. J Clean Prod 167:253–270. https://doi.org/10.1016/j.jclepro.2017.08.178

    Article  Google Scholar 

  22. Devaraj S, Malkapuram R, Singaravel B (2021) Performance analysis of micro textured cutting insert design parameters on machining of Al-MMC in turning process. Int J Light Mater Manuf 4:210–217. https://doi.org/10.1016/j.ijlmm.2020.11.003

    Article  Google Scholar 

  23. Iqbal A, Al-Ghamdi KA, Hussain G (2016) Effects of tool life criterion on sustainability of milling. J Clean Prod 139:1105–1117. https://doi.org/10.1016/j.jclepro.2016.08.162

    Article  Google Scholar 

  24. Shaw MC, Cookson JO (2005) Metal cutting principles. Oxford university press New York

    Google Scholar 

  25. Mulyana T, Rahim EA, Md Yahaya SN (2017) The influence of cryogenic supercritical carbon dioxide cooling on tool wear during machining high thermal conductivity steel. J Clean Prod. 164:950–962. https://doi.org/10.1016/j.jclepro.2017.07.019

    Article  Google Scholar 

  26. Ranjan P, Hiremath SS (2019) Role of textured tool in improving machining performance : a review. J Manuf Process 43:47–73. https://doi.org/10.1016/j.jmapro.2019.04.011

    Article  Google Scholar 

  27. Kawasegi N, Sugimori H, Morimoto H, Morita N, Hori I (2009) Development of cutting tools with microscale and nanoscale textures to improve frictional behavior. Precis Eng 33:248–254. https://doi.org/10.1016/j.precisioneng.2008.07.005

    Article  Google Scholar 

  28. Arslan A, Masjuki HH, Kalam MA, Varman M, Mufti RA, Mosarof MH, Khuong LS, Quazi MM (2016) Surface texture manufacturing techniques and tribological effect of surface texturing on cutting tool performance: a review. Crit Rev Solid State Mater Sci 41:447–481. https://doi.org/10.1080/10408436.2016.1186597

    Article  Google Scholar 

  29. Wakuda M, Yamauchi Y, Kanzaki S, Yasuda Y (2003) Effect of surface texturing on friction reduction between ceramic and steel materials under lubricated sliding contact. Wear 254:356–363. https://doi.org/10.1016/S0043-1648(03)00004-8

    Article  Google Scholar 

  30. Öndin O, Kıvak T, Sarıkaya M, Yıldırım ÇV (2020) Investigation of the influence of MWCNTs mixed nanofluid on the machinability characteristics of PH 13-8 Mo stainless steel. Tribol Int:106323. https://doi.org/10.1016/j.triboint.2020.106323

  31. Gupta MK, Song Q, Liu Z, Sarikaya M, Jamil M, Mia M, Singla AK, Khan AM, Khanna N, Pimenov DY (2020) Environment and economic burden of sustainable cooling/lubrication methods in machining of Inconel-800. J Clean Prod:125074. https://doi.org/10.1016/j.jclepro.2020.125074

  32. Gupta MK, Mia M, Jamil M, Singh R, Singla AK, Song Q, Liu Z, Khan AM, Rahman MA, Sarikaya M (2020) Machinability investigations of hardened steel with biodegradable oil-based MQL spray system. Int J Adv Manuf Technol 108:735–748. https://doi.org/10.1007/s00170-020-05477-6

    Article  Google Scholar 

  33. Ghosh P, Pacella M (2020) Effect of laser texturing on the performance of ultra-hard single-point cutting tools. Int J Adv Manuf Technol 106:2635–2648. https://doi.org/10.1007/s00170-019-04829-1

    Article  Google Scholar 

  34. Hu L, Peng C, Evans S, Peng T, Liu Y, Tang R, Tiwari A (2017) Minimising the machining energy consumption of a machine tool by sequencing the features of a part. Energy 121:292–305. https://doi.org/10.1016/j.energy.2017.01.039

    Article  Google Scholar 

  35. Camposeco-Negrete C, de Dios C-NJ (2019) Sustainable machining as a mean of reducing the environmental impacts related to the energy consumption of the machine tool: a case study of AISI 1045 steel machining. Int J Adv Manuf Technol 102:27–41. https://doi.org/10.1007/s00170-018-3178-0

    Article  Google Scholar 

  36. Williams J (2005) Engineering tribology. Cambridge University Press

    Book  Google Scholar 

  37. Şirin Ş, Sarıkaya M, Yıldırım ÇV, Kıvak T (2021) Machinability performance of nickel alloy X-750 with SiAlON ceramic cutting tool under dry, MQL and hBN mixed nanofluid-MQL. Tribol Int 153:106673. https://doi.org/10.1016/j.triboint.2020.106673

    Article  Google Scholar 

  38. Gupta MK, Song Q, Liu Z, Sarikaya M, Jamil M, Mia M, Kushvaha V, Singla AK, Li Z (2020) Ecological, economical and technological perspectives based sustainability assessment in hybrid-cooling assisted machining of Ti-6Al-4 V alloy. Sustain Mater Technol 26:e00218. https://doi.org/10.1016/j.susmat.2020.e00218

    Article  Google Scholar 

  39. Pimenov DY, Mia M, Gupta MK, Machado AR, Tomaz ÍV, Sarikaya M, Wojciechowski S, Mikolajczyk T, Kapłonek W (2021) Improvement of machinability of Ti and its alloys using cooling-lubrication techniques: a review and future prospect. J Mater Res Technol 11:719–753. https://doi.org/10.1016/j.jmrt.2021.01.031

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Department of Mechanical Engineering, University Institute of Engineering, Chandigarh University, Gharuan, Mohali, Punjab, India

    Rupinder Singh

  2. Faculty of Mechanical Engineering, Opole University of Technology, Opole, Poland

    Munish Kumar Gupta

  3. Department of Mechanical Engineering, Sinop University, Sinop, Turkey

    Murat Sarikaya

  4. Mechanical and Production Engineering, Ahsanullah University of Science and Technology, Dhaka, Bangladesh

    Mozammel Mia

  5. Department of Mechanical and Mining Engineering, University of Jaen, EPS de Jaen, Campus Las Lagunillas, 23071, Jaen, Spain

    A. Garcia-Collado

Authors
  1. Rupinder Singh
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Munish Kumar Gupta
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Murat Sarikaya
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Mozammel Mia
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. A. Garcia-Collado
    View author publications

    You can also search for this author in PubMed Google Scholar

Contributions

Conceptualization: Rupinder Singh and Munish Kumar Gupta. Methodology: Rupinder Singh and Munish Kumar Gupta. Investigations: Rupinder Singh and Munish Kumar Gupta. Writing original draft: all the authors. Writing, review, and editing: all the authors.

Corresponding author

Correspondence to Munish Kumar Gupta.

Ethics declarations

Ethics approval and consent to participate

Not applicable.

Consent for publication

The consent to submit this paper has been received explicitly from all co-authors.

Competing interests

The authors declare no competing interests.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Singh, R., Gupta, M.K., Sarikaya, M. et al. Evaluation of machinability-based sustainability indicators in the eco-benign turning of Ti3Al2.5V alloy with textured tools. Int J Adv Manuf Technol 116, 3051–3061 (2021). https://doi.org/10.1007/s00170-021-07667-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-021-07667-2

Keywords

Search

Navigation