Skip to main content
SpringerLink
Log in

Comparative analysis of high carbon steel behavior on contact surface with a tool in different methods of deformational nanostructuring

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Every method of deformational nanostructuring is characterized by typical scheme of the processing. One of the main aspects of such methods is the behavior of the processed metal on the contact surface with a tool. The aim of this study is to analyze the distribution of deformation from the contact surface of the workpiece to the bulk in different methods of deformational nanostructuring. High carbon steel was chosen for the analysis. Simulation was performed in ABAQUS software. Methods based on different kinds of deformation were chosen for the comparison: method based on simple shear in one deformation zone, method based on simple shear with torsion, method based on simple shear in two deformation zones with torsion, and continuous method of combined deformational processing by drawing with torsion. Data of the distribution of principle strains, tangential strains, equivalent strains, and the von-Mises equivalent stress from the contact surface to the depth of 0.05 mm to the bulk were obtained. The results of simulation can be used for prediction of steel behavior under different kinds of deformational processing.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1.
Fig. 2.
Fig. 3.
Fig. 4.
Fig. 5.
Fig. 6.
Fig. 7.
Fig. 8.
Fig. 9.
Fig. 10.
Fig. 11.
Fig. 12.
Fig. 13.
Fig. 14.
Fig. 15.

Similar content being viewed by others

References

  1. Dieter GE Adapted by David Bacon(1988) Mechanical metallurgy. SI Metric Ed, McGraw-Hill Book Company, London

    Google Scholar 

  2. Fang F, Hu X-j, B-m Z, Xie Z-h, J-q J (2013) Deformation of dual-structure medium carbon steel in cold drawing. Mater Sci and Eng A 583:78–83

    Article  Google Scholar 

  3. Guo N, Luan B-F, Wang B-S, Liu Q (2011) Microstructure and texture evolution in fully pearlitic steel during wire drawing. Sci China. Tech Sci 54:2368–2372

    Google Scholar 

  4. Pilarczyk JW (2011) Analysis of reasons for increase of tensile, yield strength and number of twists of wires drawn in pressure dies. Wire J Int 34(7):138–147

    Google Scholar 

  5. Huang H, Wang L, Li F (2011) Structure evolution in steel wires during drawing. Adv Mater Res 194-196:218–223

    Article  Google Scholar 

  6. Oplatka G, Roth M, Vaclavic P (1986) Influence of a plastic bending deformation on the lifetime of wires and ropes. Proc. the 9th Congress on Material Testing. 44-48

  7. Gillstrom P, Jarl M (2006) Mechanical descaling of wire rod using reverse bending and brushing. J Mater Process Technol 172(3):332–340

    Article  Google Scholar 

  8. Zilberg YV, Kuznetsov DS, Mashura SV (2010) Effect of torsion on strength of low carbon steel wire. Steel 11:66–69 (in Russian)

    Google Scholar 

  9. Cordier-Robert C, Forfert B, Bolle B, Fundenberger J-J, Tidu A (2008) Influence of torsion deformation on microstructure of cold-drawn pearlitic steel wire. J Mater Sci 43:1241–1248

    Article  Google Scholar 

  10. Guo N, Song B, Wang B-S, Liu Q (2015) Influence of torsion deformation on textures of cold drawing pearlitic steel wires. Acta Metall Sci 28(6):707–714

    Article  Google Scholar 

  11. Segal V (2018) Review: modes and processes of severe plastic deformation (SPD). Materials. 11. https://doi.org/10.3390/ma11071175

  12. Valiev RZ, Islamgaliev RK, Aleksandrov IV (2000) Bulk nanostructured materials from severe plastic deformation. Prog Mater Sci 45:103–189

    Article  Google Scholar 

  13. Langdon TG (2013) Twenty-five years of ultrafine-grained materials: delivering exceptional properties through grain refinement. Acta Mater 61:7035–7059

    Article  Google Scholar 

  14. Zhilyaev AP, Langdon TG (2008) Using high-pressure torsion for metal processing: Fundamentals and applications. Prog Mater Sci 53:893–979

    Article  Google Scholar 

  15. Umemoto M (2003) Nanocrystallization of steels by severe plastic deformation. Overview Mater Trans Special issue on nano-hetero structures in advanced metallic materials 44(10):1900–1911

    Google Scholar 

  16. Figueiredo RB, Langdon TG (2009) Using severe plastic deformation for the processing of advanced engineering materials. Mater Trans Special Issue on New Functions and Properties of Engineering Materials Created by Designing and Processing 50(7):1613–1619

    Google Scholar 

  17. Azushima A, Kopp R, Korhonen A, Yang DY, Micari F, Lahoti GD, Groche P, Yanagimoto J, Tsujii N, Rosochowskij A, Yanagida A (2008) Severe plastic deformation (SPD) processes for metals. CIRP Annals - Manuf Tech 57:716–735. https://doi.org/10.1016/j.cirp.2008.09.005

    Article  Google Scholar 

  18. Furukawa M, Horita Z, Nemoto M, Langdon TG (2001) Review: processing of metals by equal-channel angular pressing. J Mater Sci 36:2835–2843

    Article  Google Scholar 

  19. Zhu YT, Langdon TG (2004) Fundamentals of nanostructured materials by severe plastic deformation. JOM 56:58–63

    Article  Google Scholar 

  20. Hosoda K, Asakawa M, Kajino S, Maeda Y (2008) Effect of die semi-angle and multi-pass drawing on additional shear strain layer. Wire J Int 11:68–73

    Google Scholar 

  21. Hwang SK, Back HM, Joo HS, Im Y-T (2015) Effect of processing routes in a multi-pass continuous hybrid process on mechanical properties, microstructure and texture evolutions of low-carbon steel wires. Met Mater Int 21(2):391–401

    Article  Google Scholar 

  22. Stolyarov A, Polyakova M, Atangulova G, Alexandrov S (2020) Effect of die angle and frictional conditions on fine grain layer generation in multipass drawing of high carbon steel wire. Metals 10(11):1462. https://doi.org/10.3390/met10111462

    Article  Google Scholar 

  23. ASTM A1007-15. Standard Specification for Carbon Steel Wire for Wire Rope.

  24. Raab GI, Raab AG. Patent RU 2,347,633 (2009). Method for production of ultrafine-grained semi-finished products by drawing with shift

  25. Chukin MV, Raab AG, Semenov VI, Aslanyan IR, Raab GI (2012) Application of the full factor experiment in the process of drawing with shear. Vestn Nosov Magnitogorsk State Tech Univ 4(40):33–37

    Google Scholar 

  26. Beygelzimer Y, Varyukhin V, Synkov S, Orlov D (2009) Useful properties of twist extrusion. Mater Sci Eng A 503:14–17

    Article  Google Scholar 

  27. Varyukhin V, Beygelzimer Y, Kulagin R, Prokof’eva O, Reshetov A (2011) Twist extrusion: fundamentals and applications. Mater Sci Forum 667-669:31–37. https://doi.org/10.4028/www.scientific.net/MSF.667-669.31

    Article  Google Scholar 

  28. Chukin MV, Polyakova MA, Golubchik EM, Rudakov VP, Noskov SE, Gulin AE, Patent RU 2,467,816 (2012). Method for obtaining ultra-fine grained semifinished material by drawing with torsion

  29. Polyakova MA, Chukin MV, Golubchik EM, Gulin AE (2013) Setup for fabrication wire with ultra-fine grain structure. Patent RU 130:525

    Google Scholar 

  30. Griffiths BJ (1987) Mechanisms of white layer generation with reference to machining and deformation processes. J Tribol 109:525–530

    Article  Google Scholar 

  31. Huang X, Zhou Z, Ren Y, Mao C, Li W (2013) Experimental research material characteristics effect on white layers formation in grinding of hardened Ste. Int J Adv Manuf Technol 66(9–12):1555–1561

    Article  Google Scholar 

  32. Ramesh A, Melkote SN, Allard LF, Riester L, Watkins TR (2005) Analysis of white layers formed in hard turning of AISI 52100 steel. Mater Sci Eng 390(1):88–97

    Article  Google Scholar 

  33. Warren AW, Guo YB (2005) Numerical investigation on the effects of machining-induced white layer during rolling contact. Tribol Trans 48(3):436–441

    Article  Google Scholar 

  34. Umbrello D, Jawahir IS (2009) Numerical modeling of the influence of process parameters and workpiece hardness on white layer formation in AISI 52100 Steel. Int J Adv Manuf Technol 44(9–10):955–968

    Article  Google Scholar 

  35. Umbrello D, Jayal AD, Caruso S, Dillon OW, Jawahir IS (2010) Modeling of white and dark layer formation in hard machining of AISI 52100 bearing steel. J Mech Sci Technol 14(1):128–147

    Article  Google Scholar 

  36. Goldstein RV, Alexandrov SE (2015) An approach to prediction of microstructure formation near friction surfaces at large plastic strains. Phys Mesomech 18(3):223–227

    Article  Google Scholar 

  37. Alexandrov S, Richmond O (2001) Singular plastic flow fields near surfaces of maximum friction stress. Int J Non-Linear Mech 36(1):1–11

    Article  MathSciNet  Google Scholar 

  38. Gulin AE, Polyakova MA, Golubchik EM (2016) Effect of stress-strain state during combined deformation on microstructure evolution of high carbon steel wire. Solid State Phenom 870:460–465

    Google Scholar 

  39. Korchunov A, Chukin M, Gun G, Rubin G, Polyakova M, Dolgy D (2011) Characteristics of deformation processing of high-strength reinforcement for the new generation reinforced concrete ties. Bull South Ural State Univ 36:76–80 (in Russian)

    Google Scholar 

Download references

Author information

Authors and Affiliations

  1. Department of Material Processing Technologies, Nosov Magnitogorsk State Technical University, 38 Lenin Avenue, Magnitogorsk, 455000, Russian Federation

    Marina A. Polyakova & Aleksandr E. Gulin

  2. OJSC “Magnitogorsk hardware and sizing plant “MMK-METIZ”, 5 Metiznikov street, Magnitogorsk, Russian Federation, 45500,2

    Alexey Yu. Stolyarov

  3. Peter the Great St. Petersburg Polytechnic University, 29 Polytechnicheskaya street, Saint-Petersburg, 195251, Russian Federation

    Oksana V. Nikiforova

Authors
  1. Marina A. Polyakova
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Aleksandr E. Gulin
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Alexey Yu. Stolyarov
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Oksana V. Nikiforova
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Marina A. Polyakova.

Ethics declarations

Ethics approval

We further confirm that any aspect of the work covered in this manuscript that has involved either experimental animals or human patients has been conducted with the ethical approval of all relevant bodies and that such approvals are acknowledged within the manuscript.

Consent to participate

We confirm that the manuscript has been read and approved by all named authors and that there are no other persons who satisfied the criteria for authorship but are not listed. We further confirm that the order of authors listed in the manuscript has been approved by all of us.

Consent for publication

We confirm that we have given due consideration to the protection of intellectual property associated with this work and that there are no impediments to publication, including the timing of publication, with respect to intellectual property. In so doing, we confirm that we have followed the regulations of our institutions concerning intellectual property.

Conflict of interest

The authors declare no competing interests.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Polyakova, M.A., Gulin, A.E., Stolyarov, A.Y. et al. Comparative analysis of high carbon steel behavior on contact surface with a tool in different methods of deformational nanostructuring. Int J Adv Manuf Technol 118, 143–154 (2022). https://doi.org/10.1007/s00170-021-07618-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-021-07618-x

Keywords

Search

Navigation