Abstract
In order to study the secondary deep drawing process of a cup-shaped part from a theoretical perspective. In this paper, a stress analysis model for the secondary deep drawing process of a cup-shaped part is represented, and the parameter effects of the blank holder radius, die radius, and punch radius are fully considered in this model. The radial stress model is a piecewise function taking the punch displacement as the independent variable, and the punch force calculation method is then obtained. Through comparison, the calculated result is in good agreement with the finite element simulation result, shows a better calculated accuracy than the analysis model for neglecting the effect of radius parameters, and is also similar to the actual experiment. Therefore, it can be concluded that the stress analysis model has sufficient accuracy to represent the secondary deep drawing process of a cup-shaped part which will improve the research situation caused by a serious shortage of theoretical work.
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The authors would like to thank the National Key Research and Development Program of China (2019YFB1312101) for the continuous funding support.
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Zhefeng Guo designed the algorithm and wrote the original draft; Li Liang and Qingyi Men revised the manuscript; Xiangyu Kang and Junli A checked the manuscript and made some modifications. All the authors have read and agreed to the published version of the manuscript.
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Guo, Z., Men, Q., Kang, X. et al. A stress analysis model of a cup-shaped part in a secondary deep drawing process. Int J Adv Manuf Technol 116, 473–486 (2021). https://doi.org/10.1007/s00170-021-07239-4
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DOI: https://doi.org/10.1007/s00170-021-07239-4