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Investigation on impact pressure and residual stress of water jet peening on AL6061-T6 with an inclined surface

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Abstract

Water jet peening (WJP) is a surface enhancement technique that can use the impact pressure to induce compressive residual stress in the narrow concave area of metal components. For WJP on the inclined surface, this research reveals the impact pressure evolution and the forming mechanism of compressive residual stress field (CRSF). Mathematical models of predicting the critical inclined angle θc and the maximum water hammer pressure Pm are developed. Besides, a 3D dynamic finite element model of WJP is developed. Then, the simulation model is verified by the experimental results of the inclined surface. Moreover, the influence of parameters such as inclined angle θ, jet velocity v, and jet diameter d on θc, Pm, and CRSF is investigated by simulation. The results indicate that Pm essentially determines the CRSF, and WJP parameters indirectly affect the CRSF by changing Pm. v determines θc, and θc increases with increasing v. θ and v determine Pm, and Pm decreases with increasing θ while increases with increasing v. The magnitude and depth of CRSF decrease with increasing θ while increases with increasing v. But d only affects the depth of CRSF, which increases with increasing d.

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Data availability

The raw/processed data required to reproduce these findings cannot be shared at this time as the data also forms part of an ongoing study.

Abbreviations

WJP:

Water jet peening

CRSF:

Compressive residual stress field

FE:

Finite element

θ:

Inclined angle

θc :

Critical inclined angle

Pm :

Maximum water hammer pressure in the contact region

x c :

Length of the initial region

d n :

Nozzle diameter

d :

Jet diameter

v 0 :

Outlet nozzle velocity

v :

Jet velocity

c :

Shock velocity of water

c 0 :

Acoustic velocity of water

ρ:

Density of water

σsrs :

Surface compressive residual stress

σmcrs :

Maximum compressive residual stress

Zm :

Depth of maximum compressive residual stress

Z0 :

Depth of CRSF

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Acknowledgements

The authors thank Ph.D. Zhenhui Sun and Dongliang Liu for their help in preparing this paper. Especially, Ph.D. Sun gave great help in the experiment.

Funding

This work was supported by the National Natural Science Foundation of China [51305408].

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Authors and Affiliations

  1. School of Mechanical and Power Engineering, Zhengzhou University, No.100 Science Avenue, Zhengzhou, 450001, Henan, People’s Republic of China

    Shusen Zhao, Zhanshu He & Yanmin Li

  2. Henan Province Engineering Laboratory for Anti-fatigue Manufacturing Technology, No.100 Science Avenue, Zhengzhou, 450001, Henan, People’s Republic of China

    Shusen Zhao, Zhanshu He & Yanmin Li

Authors
  1. Shusen Zhao
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  2. Zhanshu He
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  3. Yanmin Li
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Contributions

Shusen Zhao performed the experiments, made the simulation, and wrote the manuscript, while Zhanshu He and Yanmin Li contributed to the conception of the study and helped perform the analysis with constructive discussions.

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Correspondence to Zhanshu He.

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Zhao, S., He, Z. & Li, Y. Investigation on impact pressure and residual stress of water jet peening on AL6061-T6 with an inclined surface. Int J Adv Manuf Technol 114, 1131–1153 (2021). https://doi.org/10.1007/s00170-021-06923-9

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