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A theoretical model to study the cutting force characteristics in remanufacturing turning of laser cladded coatings

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Abstract

Subtractive machining is required for laser cladded coatings to improve surface quality. However, cutting force performs distinctively due to the coarse profile and structural properties of the laser cladded coatings. The coarse profile of the laser cladded coatings resulted in variable depth of cut in rough turning, while the vibration caused the fluctuations of cutting force in finish turning. In this research, the cutting force characteristics in remanufacturing turning of the laser cladded coatings are investigated. Firstly, cutting force model was established by considering the coarse profile as well as cutting vibration. The experimental results further confirmed that the presented model could predict the cutting forces in remanufacturing processes. Secondly, the effects of the coarse profile and cutting vibration on cutting forces were analyzed based on the presented model. The rough profile is prone to cause tool breakage in rough turning, while the cutting vibration generated great influence on radial force component in finish turning. The results suggested that the rough turning needed to be divided into multiple passes for peeling-off, and the stiffness should be enhanced to reduce cutting vibration in finish turning.

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Funding

The authors would like to acknowledge the financial support from the National Natural Science Foundation of China (grant numbers 52075275 and 51905286) and the Key Technology Research and Development Program of Shandong (grant numbers 2018GGX103023 and 2019GGX104052). This work was also supported by the Project for the Innovation Team of Universities and Institutes in Ji’nan (grant number 2018CXRC005) and College Student Innovation and Entrepreneurship Training Program of Shandong (grant number S202010431072).

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Authors and Affiliations

  1. School of Mechanical and Automotive Engineering, Qilu University of Technology (Shandong Academy of Sciences), Jinan, 250353, People’s Republic of China

    Peirong Zhang, Jin Du, Jingjie Zhang, Guosheng Su & Chonghai Xu

Authors
  1. Peirong Zhang
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  2. Jin Du
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  3. Jingjie Zhang
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  4. Guosheng Su
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  5. Chonghai Xu
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Contributions

Peirong Zhang contributed to the conception of the study; Peirong Zhang and Jingjie Zhang performed the experiments; Jin Du and Guosheng Su contributed significantly to analysis and manuscript preparation; Peirong Zhang performed the data analyses and wrote the manuscript; Chonghai Xu helped perform the analysis with constructive discussions.

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Correspondence to Peirong Zhang.

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Zhang, P., Du, J., Zhang, J. et al. A theoretical model to study the cutting force characteristics in remanufacturing turning of laser cladded coatings. Int J Adv Manuf Technol 113, 757–769 (2021). https://doi.org/10.1007/s00170-021-06681-8

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  • DOI: https://doi.org/10.1007/s00170-021-06681-8

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