Skip to main content
Log in

Investigation of ink modification for aerosol jet printing process on FR-4 substrate

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Non-contact, direct-write aerosol jet (AJ) printing technology using a variety of functional nanomaterial inks has been regarded as one of the most promising approaches for large-area additive manufacturing. The development and atomization of inks have a considerable effect on the printing quality. Therefore, in this study, the effect of a specific ratio of silver nanoparticle ink and a co-solvent of propylene glycol monomethyl ether (PGME) and ethylene glycol (EG) was investigated. The results indicated that the proportion of the solvent in the silver nanoparticle ink could affect the electrical characteristics of the printed lines. The prepared conductive ink with 95% silver nanoparticle ink and 5% co-solvent at a curing temperature of 180 °C demonstrated superior electrical conductivity and adhesion on the substrate.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

References

  1. Chen J, Liu H, Huang Y, Yin Z (2016) High-rate roll-to-roll stack and lamination of multilayer structured membrane electrode assembly. J Manuf Process 23:175–182

    Article  Google Scholar 

  2. Lee DH, Choi JS, Chae H, Chung CH, Cho SM (2008) Highly efficient phosphorescent polymer OLEDs fabricated by screen printing. Displays 29:436–439

    Article  Google Scholar 

  3. Kopola P, Tuomikoski M, Suhonen R, Maaninen A (2009) Gravure printed organic light emitting diodes for lighting applications. Thin Solid Films 517:5757–5762

    Article  Google Scholar 

  4. Kim K, Ahn SI, Choi KC (2013) Direct fabrication of copper patterns by reactive inkjet printing. Curr Appl Phys 13:1870–1873

    Article  Google Scholar 

  5. Sung J, Kang BJ, Oh JH (2013) Fabrication of high-resolution conductive lines by combining inkjet printing with soft lithography. Microelectron Eng 110:219–223

    Article  Google Scholar 

  6. Özkan M, Hashmi SG, Halme J, Karakoç A, Sarikka T, Paltakari J, Lund PD (2017) Inkjet-printed platinum counter electrodes for dye-sensitized solar cells. Org Electron 44:159–167

    Article  Google Scholar 

  7. Sowade E, Göthel F, Zichner R, Baumann RR (2015) Inkjet printing of UHF antennas on corrugated cardboards for packaging applications. Appl Surf Sci 332:500–506

    Article  Google Scholar 

  8. Molina-Lopez F, Briand D, De Rooij NF (2012) All additive inkjet printed humidity sensors on plastic substrate. Sens Actuators B Chem 166:212–222

    Article  Google Scholar 

  9. Renn MJ, King BH, Essien M, Marquez GJ, Giridharan MG, Sheu JC (2009) Apparatuses and methods for maskless mesoscale material deposition. US Patent 20090114151

  10. Platt HA, Li Y, Novak JP, van Hest MF (2014) Non-contact printed aluminum for metallization of Si photovoltaics. Thin Solid Films 556:525–528

    Article  Google Scholar 

  11. Jones CS, Lu X, Renn M, Stroder M, Shih WS (2010) Aerosol-jet-printed, high-speed, flexible thin-film transistor made using single-walled carbon nanotube solution. Microelectron Eng 87:434–437

    Article  Google Scholar 

  12. Wang FX, Lin J, Gu WB, Liu YQ, Wu HD, Pan GB (2013) Aerosol-jet printing of nanowire networks of zinc octaethylporphyrin and its application in flexible photodetectors. ChemComm 49:2433–2435

    Google Scholar 

  13. Lesch A, Momotenko D, Cortés-Salazar F, Wirth I, Tefashe UM, Meiners F, Vaske B, Girault HH, Wittstock G (2012) Fabrication of soft gold microelectrode arrays as probes for scanning electrochemical microscopy. J Electroanal Chem 666:52–61

    Article  Google Scholar 

  14. Eckstein R, Hernandez-Sosa G, Lemmer U, Mechau N (2014) Aerosol jet printed top grids for organic optoelectronic devices. Org Electron 15:2135–2140

    Article  Google Scholar 

  15. Wang C, Hong GY, Li KM, Young HT (2017) A miniaturized nickel oxide thermistor via aerosol jet technology. Sensors 17:2602

    Article  Google Scholar 

  16. Tait JG, Witkowska E, Hirade M, Ke TH, Malinowski PE, Steudel S, Adachi C, Heremans P (2015) Uniform aerosol jet printed polymer lines with 30 μm width for 140 ppi resolution RGB organic light emitting diodes. Org Electron 22:40–43

    Article  Google Scholar 

  17. Seifert T, Baum M, Roscher F, Wiemer M, Gessner T (2015) Aerosol jet printing of nano particle based electrical chip interconnects. Mater Today 2:4262–4271

    Google Scholar 

Download references

Funding

This research was financially supported by the Ministry of Science and Technology (Taiwan) under contract nos. MOST 107-2221-E-002-135-MY2.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Chien-Fang Ding.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Hung, KY., Chang, YT., Chien, CH. et al. Investigation of ink modification for aerosol jet printing process on FR-4 substrate. Int J Adv Manuf Technol 111, 1147–1156 (2020). https://doi.org/10.1007/s00170-020-06186-w

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-020-06186-w

Keywords

Navigation