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Effect of milling parameters on chip shape and chip morphology for Zr-based bulk metallic glass by using micro-groove milling

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Abstract

The effect of milling parameters on chip shape and chip morphology for Zr-based bulk metallic glass was studied in this paper. The milling groove experiments of Zr-based bulk metallic glass (Zr-based BMG) (Zr52Cu17.5Ti16Ni12Nb2.5) were conducted by using a JX-1A ultra-precision machine tool. In order to study the milling quality and milling characteristics of Zr-based bulk metallic glass, it is very important to study the chip shape and chip morphology. In this paper, firstly, the temperature field distribution of Zr-based bulk metallic glass in milling process was simulated by finite element method, and the milling temperature and its distribution at different cutting speeds were obtained. Then the effect of different milling parameters on chip shape and chip morphology was studied, and the reason of the change was analyzed. Then the influence of milling cutters with different geometric parameters on the chip shape and chip morphology of Zr-based bulk metallic glass was also studied. At last, under the same milling conditions, the chip shape and chip morphology of traditional polycrystalline metal materials, monocrystalline metal alloy materials, high-entropy alloy which is in amorphous system, and Zr-based bulk metallic glass were compared. It provides theoretical and experimental basis for the groove milling technology of Zr-based bulk metallic glass.

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Funding

This research was supported by the National Natural Science Foundation of China (grant no. 51775100 and U1908230) and Liao Ning Revitalization Talents Program (grant no. XLYC1802038 and XLYC1905003).

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Authors and Affiliations

  1. School of Mechanical Engineering, Shenyang University of Technology, NO.111, Shenliao West Road, Tiexi Economic and Technological Development District, Shenyang, 110870, People’s Republic of China

    Yin Liu, Weijun Liu & Xingwei Sun

  2. School of Mechanical Engineering and Automation, Northeastern University, NO. 3-11, Wenhua Road, Heping District, Shenyang, 110819, People’s Republic of China

    Yadong Gong & Liang Xu

Authors
  1. Yin Liu
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  2. Yadong Gong
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  3. Weijun Liu
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  4. Xingwei Sun
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  5. Liang Xu
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Correspondence to Yin Liu, Yadong Gong or Weijun Liu.

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Liu, Y., Gong, Y., Liu, W. et al. Effect of milling parameters on chip shape and chip morphology for Zr-based bulk metallic glass by using micro-groove milling. Int J Adv Manuf Technol 111, 1587–1602 (2020). https://doi.org/10.1007/s00170-020-06164-2

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  • DOI: https://doi.org/10.1007/s00170-020-06164-2

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