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Design, analysis, and testing of a novel 2-DOF vibration-assisted polishing device driven by the piezoelectric actuators

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Abstract

In order to increase surface quality and material removal efficiency, a 2-DOF vibration-assisted polishing device driven by piezoelectric actuators (PZTs) was developed. The matrix-based compliance modeling (MCM) method was used to calculate stiffness, and Lagrange’s method was used to analyze the natural frequency of the device. To make the 2-DOF vibration-assisted polishing device achieve better performance, the dimensions of the device were optimized by the Whale optimization algorithm (WOA). Meanwhile, FEA was used in simulation and analysis of the device. The open-loop testing results show that the 2-DOF vibration-assisted polishing device has the characteristics of large stroke and high resolution. The polishing experimental results show that vibration-assisted polishing can improve the surface quality and material removal rate.

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Funding

This work is supported by Joint Funds of the National Natural Science of Foundation of China (Grant No. U19A20104), the Micro-Nano and Ultra-Precision Key Laboratory of Jilin Province (Grant Nos. 20140622008JC), and Science and Technology Development Projects of Jilin Province (Grant Nos. 20190201254JC and 20190302065GX).

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Authors and Affiliations

  1. Key Laboratory of Micro-Nano and Ultra-precision manufacturing of Jilin Province, Changchun University of Technology, Changchun, 130012, People’s Republic of China

    Yan Gu, Xingxin Duan, Jieqiong Lin, Mingshuo Kang, Jijun Jiang & Weidong Zhou

  2. Department of Industrial, Welding and Systems Engineering, Ohio State University, Columbus, OH, 43210, USA

    Allen Yi

Authors
  1. Yan Gu
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  2. Xingxin Duan
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  3. Jieqiong Lin
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  4. Allen Yi
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  5. Mingshuo Kang
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  6. Jijun Jiang
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  7. Weidong Zhou
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Correspondence to Yan Gu.

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Gu, Y., Duan, X., Lin, J. et al. Design, analysis, and testing of a novel 2-DOF vibration-assisted polishing device driven by the piezoelectric actuators. Int J Adv Manuf Technol 111, 471–493 (2020). https://doi.org/10.1007/s00170-020-06043-w

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