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Prediction of residual stresses in ball burnishing TI6AL4V thin sheets

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Abstract

The static-implicit finite element method was used to simulate the low plasticity ball burnishing process using two-dimensional (2-D) and three-dimensional (3-D) models. The simulations were performed using an elastic-rigid strain hardening plastic flow model. The residual stress distribution along the surface layer of the Ti6Al4V thin sheet is predicted, and the results are compared with limited experimental data from the industry. The simulated residual stresses matched with the measured ones in terms of trends; however, some deviations were observed for the peak and boundary values. The 2-D model is practical to construct, and the simulations are fast; however, it does not provide the planar stress distribution. The 3-D model is more realistic, yet still very sensitive to boundary conditions as well as friction. More realistic results are possible with large models where the effects of boundary conditions get weaker.

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Acknowledgments

Many thanks are owed to General Electric Marmara Technology Center Ltd. (GEMTC) for providing the experimental data presented in this paper. The results presented in this article have also been summarized from E. Has’s Master’s Thesis conducted at Istanbul Technical University Department of Mechanical Engineering.

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Authors and Affiliations

  1. Department of Mechatronics Engineering, Yıldız Technical University, Istanbul, Turkey

    Haydar Livatyali

  2. Department of Mechanical Engineering, Istanbul Technical University, Istanbul, Turkey

    Ergül Has

  3. Department of Mechanical Engineering, Konya Technical University, Konya, Turkey

    Mevlüt Türköz

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  1. Haydar Livatyali
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  2. Ergül Has
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  3. Mevlüt Türköz
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Correspondence to Haydar Livatyali.

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Livatyali, H., Has, E. & Türköz, M. Prediction of residual stresses in ball burnishing TI6AL4V thin sheets. Int J Adv Manuf Technol 110, 1083–1093 (2020). https://doi.org/10.1007/s00170-020-05837-2

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  • DOI: https://doi.org/10.1007/s00170-020-05837-2

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