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Comparative analysis between resinoid and vitrified bond grinding wheel under interrupted cutting

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Abstract

The final quality of mechanical components is directly linked to the efficiency of the machining processes to which it is subjected. In this sense, grinding can provide high standards of surface and geometric quality for mechanical components, since these characteristics are increasingly necessary for the automotive and aerospace sectors. However, the complexity of the mechanical components creates increasing difficulties for grinding. Workpieces with geometric interruptions, as in the case of gears, splined shafts, pistons, and crankshafts generate mechanical impacts and aggravate the thermal gradients during grinding, causing errors of shape, drop in surface quality and reduction in the life of the cutting tool. However, few studies on better conditions for interrupted cut grinding are seen, thus making it difficult to determine ideal grinding conditions. Thus, the present experimental investigation aims to make a comparison between cylindrical grinding of workpieces of hardened AISI 4340 steel with two, six, and twelve geometric interruptions, comparing them with the grinding workpieces without interruptions, applying white aluminum oxide wheels with vitrified and resinoid bonds. Results in terms of surface roughness, roundness deviation, acoustic emission, grinding power, diametrical wheel wear, and micrography are pointed out, indicating that the greater rigidity of the vitrified bond can be harmful during the grinding of workpieces with interrupted geometry.

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Acknowledgments

The authors thank companies Nikkon Ferramentas de Corte Ltda—Saint Gobain Group for providing the grinding wheel and ITW Chemical Products for the donation the cutting fluids, and the authors thank everyone for the support to the research and opportunity for scientific and technological development.

Funding

The authors received financial support from the São Paulo Research Foundation (FAPESP) processes 2017/03788-9 and 2018/22661-2, CAPES (Coordination for the Improvement of Higher Level Education Personnel), and CNPq (National Council for Scientific and Technological Development).

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Authors and Affiliations

  1. Department of Mechanical Engineering, São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, Bauru, Sao Paulo, Brazil

    Fernando Sabino Fonteque Ribeiro, José Claudio Lopes, Anthony Gaspar Talon, Mateus Vinicius Garcia, Hamilton José de Mello, Luiz Eduardo De Angelo Sanchez & Eduardo Carlos Bianchi

  2. Department of Electrical Engineering, São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, Bauru, Sao Paulo, Brazil

    Paulo Roberto de Aguiar

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  1. Fernando Sabino Fonteque Ribeiro
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  2. José Claudio Lopes
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  3. Anthony Gaspar Talon
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Correspondence to Eduardo Carlos Bianchi.

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Ribeiro, F.S.F., Lopes, J.C., Talon, A.G. et al. Comparative analysis between resinoid and vitrified bond grinding wheel under interrupted cutting. Int J Adv Manuf Technol 109, 75–85 (2020). https://doi.org/10.1007/s00170-020-05667-2

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