Skip to main content
Log in

Comparative experimental and numerical study on the mechanical properties, formability, and microstructure of two high strength steel sheets

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

A Correction to this article was published on 09 June 2020

This article has been updated

Abstract

Experimental and numerical analysis of formability behavior for two types of steel sheets, namely E335D and DP600, was conducted. The former is a high strength low alloy (HSLA) steel, while the latter is an advanced high strength steel (AHSS). Initially, mechanical tests including uniaxial tensile test and the Erichsen cupping test were performed. Tensile test revealed that AHSS steel had higher yield and tensile strength, higher uniform elongation, as well as smaller non-uniform elongation. Then, forming limit diagrams (FLD) were determined via both experimental and numerical approach. Numerical modeling of the forming limit diagrams was carried out by means of the finite element analysis (FEA) ABAQUS/CAE software, using Hill’s 1948 yield criterion considering maximum thickness strain as the point of necking. The resulting forming limit diagrams were compared with the experimental results and showed a good agreement between the two, suggesting capability of the Hill’s 1948 yield criterion for predicting formability of the tested materials.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

Change history

  • 09 June 2020

    This original article contained a mistake.

References

  1. Bhat SP (2011) Advances in high strength steels for automotive applications, ArcelorMittal Global R&D – East Chicago, pp. 3&9

  2. Keeler S,(2009) Advanced high strength steel (AHSS) application guidelines, Version 4.1, pp. 3&4.

  3. Omar MA (2011) The automotive body manufacturing systems and processes, John Wiley & Sons, pp. 41&48

  4. Banabic D, (2010) Sheet metal forming ,processes, constitutive modelling and numerical simulation, Springer Science & Business Media, pp. 145&152&171

  5. Wu-rong W, Chang-Wei H, Zhong-Hua Z, Xi-Cheng W (2011) The limit drawing ratio and formability prediction of advanced high strength dual-phase steels. Mater Des 32(6):3320–3327

    Article  Google Scholar 

  6. Basak S, Bandyopadhyay K, Panda SK, Saha P (2015) Prediction of formability of bi-axial pre-strained dual phase steel sheets using stress-based forming limit diagram. In: In Advances in Material Forming and Joining. Springer, New Delhi, pp 167–192

    Chapter  Google Scholar 

  7. Panich S, Barlat F, Uthaisangsuk V, Suranuntchai S, Jirathearanat S (2013) Experimental and theoretical formability analysis using strain and stress based forming limit diagram for advanced high strength steels. Mater Des 51:756–766

    Article  Google Scholar 

  8. Kim S, Lee J, Barlat F, Lee MG (2013) Formability prediction of advanced high strength steels using constitutive models characterized by uniaxial and biaxial experiments. J Mater Process Technol 213(11):1929–1942

    Article  Google Scholar 

  9. Schwindt CD, Bertinetti MA, Iurman L, Rossit CA, Signorelli JW (2016) Numerical study of the effect of martensite plasticity on the forming limits of a dual-phase steel sheet. Int J Mater Form 9(4):499–517

    Article  Google Scholar 

  10. Mohammed B, Park T, Kim H, Pourboghrat F, Esmaeilpour R (2018) The forming limit curve for multiphase advanced high strength steels based on crystal plasticity finite element modeling. Mater Sci Eng A 725:250–266

    Article  Google Scholar 

  11. Ozturk F (2014) Serkan Toro, Suleyman Kilic, Suleyman Kilic, Effects of anisotropic yield functions on prediction of forming limit diagrams of DP600 advanced high strength steel. Procedia Eng 81:760–765

    Article  Google Scholar 

  12. Habibi N, Ramazani A, Sundararaghavan V, Prahl U (2018) Failure predictions of DP600 steel sheets using various uncoupled fracture criteria. Eng Fract Mech 190:367–381

    Article  Google Scholar 

  13. Cheng C, Wan M, Wu XD, Cai ZY, Zhao R, Meng B (2017) Effect of yield criteria on the formability prediction of dual-phase steel sheets. Int J Mech Sci 133:28–41

    Article  Google Scholar 

  14. Ma B, Liu ZG, Jiang Z, Wu X, Diao K, Wan M (2016) Prediction of forming limit in DP590 steel sheet forming: an extended fracture criterion. Mater Des 96:401–408

    Article  Google Scholar 

  15. Alipour M, Torabi MA, Sareban, Lashini H, Sadeghi E, Fazaeli A, ..., & Hashemi R. (2019). Finite element and experimental method for analyzing the effects of martensite morphologies on the formability of DP steels. Mech Based Design Struct Machines 1-17.

  16. Luo M, Wierzbicki T (2010) Numerical failure analysis of a stretch-bending test on dual-phase steel sheets using a phenomenological fracture model. Int J Solids Struct 47(22-23):3084–3102

    Article  Google Scholar 

  17. Altan T, Tekkaya AE (2012) Sheet Metal Forming – Fundamentals, ASM International, pp. 41,49

  18. Campbell FC (2008) Elements of metallurgy and engineering, ASM International, pp. 160&162

  19. Wang W (2013) Xicheng Wei, The effect of martensite volume and distribution on shear fracture propagation of 600–1000 MPa dual phase sheet steels in the process of deep drawing. Int J Mech Sci 67:100–107

    Article  Google Scholar 

  20. Weng Y, Dong H, Gan Y, (2011) Advanced steels: the recent scenario in steel science and technology, Springer Science & Business Media, pp. 192

  21. Keeler SP and Brazier WG (1977) Relationship between laboratory material properties and press shop formability. In: Proceedings of conference on microalloy, vol. 75, pp. 517–528

  22. Levy BS, Van Tyne CJ (2016) An approach to predicting the forming limit stress components from mechanical properties. J Mater Process Technol 229:758–768

    Article  Google Scholar 

  23. Paul SK (2016) Prediction of complete forming limit diagram from tensile properties of various steel sheets by a nonlinear regression based approach. J Manuf Process 23:192–200

    Article  Google Scholar 

  24. Situ Q, Jain MK, Metzger DR (2011) Determination of forming limit diagrams of sheet materials with a hybrid experimental–numerical approach. Int J Mech Sci 53:707–719

    Article  Google Scholar 

  25. Kong Z, Zhang J, Li H, & Kong N (2018). Deep drawing and bulging forming limit of dual-phase steel under different mechanical properties. Int J Adv Manuf Technol 1-14.

  26. Samei J, Green DE, Cheng J, de Carvalho Lima MS (2016) Influence of strain path on nucleation and growth of voids in dual phase steel sheets. Mater Des 92:1028–1037

    Article  Google Scholar 

  27. Lou Y, Huh H, Lim S, Pack K (2012) New ductile fracture criterion for prediction of fracture forming limit diagrams of sheet metals. Int J Solids Struct 49(25):3605–3615

    Article  Google Scholar 

  28. Kim SB, Huh H, Bok HH, Moon MB (2011) Forming limit diagram of auto-body steel sheets for high-speed sheet metal forming. J Mater Process Technol 211(5):851–862

    Article  Google Scholar 

  29. Cheng C, Meng B, Han JQ, Wan M, Wu XD, Zhao R (2017) A modified Lou-Huh model for characterization of ductile fracture of DP590 sheet. Mater Des 118:89–98

    Article  Google Scholar 

  30. Das A, Ghosh M, Tarafder S, Sivaprasad S, Chakrabarti D (2017) Micromechanisms of deformation in dual phase steels at high strain rates. Mater Sci Eng A 680:249–258

    Article  Google Scholar 

  31. Avramovic-Cingara G, Ososkov Y, Jain MK, Wilkinson DS (2009) Effect of martensite distribution on damage behaviour in DP600 dual phase steels. Mater Sci Eng A 516(1-2):7–16

    Article  Google Scholar 

  32. Santos RO, da Silveira LB, Moreira L P, Cardoso MC, da Silva FRF, dos Santos Paula A, & Albertacci DA (2018). Damage identification parameters of dual-phase 600–800 steels based on experimental void analysis and finite element simulations. Journal of Materials Research and Technology.

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ali Basaeri.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

The original version of this article was revised: The first author name should be: Ali Basaeri.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Basaeri, A., Khorsand, H., Eslami-Farsani, R. et al. Comparative experimental and numerical study on the mechanical properties, formability, and microstructure of two high strength steel sheets. Int J Adv Manuf Technol 108, 2023–2033 (2020). https://doi.org/10.1007/s00170-020-05399-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-020-05399-3

Keywords

Navigation