Skip to main content
Log in

Identification of weld defects using magneto-optical imaging

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The weld cracks of the high-strength steel are identified by magneto-optical imaging. The background and basic principle of micro-crack inspection after welding by magneto-optical imaging (MOI) are discussed. The key point is to adopt continuous fuzzy enhancement on the basis of fuzzy set theory, to improve the degree of separation of welding crack and weld and solve the problem of uneven magnetic surface of high-strength steel. The experiment of restoring the magneto-optical image is carried out by using the algorithm of unevenness of crack magneto-optical imaging of high strength steel. After restoration, the PSNR data of magneto-optical image is large, indicating that image quality is greatly improved. According to the characteristics of magneto-optical imaging method, an array crack identification model of laser welding is established by using principal component analysis (PCA) method and support vector machine (SVM). The test results validate that our proposed method can efficiently extract the features of welding cracks and improve the precision of detecting welding cracks.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

References

  1. Li SC, Chen GY, Zhou C (2015) Effects of welding parameters on weld geometry during high-power laser welding of thick plate. Int J Adv Manuf Technol 79(1–4):177–182

    Article  Google Scholar 

  2. Gao XD, Chen YQ (2014) Detection of micro gap weld using magneto-optical imaging during laser welding. Int J Adv Manuf Technol 73(1–4):23–33

    Article  Google Scholar 

  3. Kumar R, Somkuva V (2015) A review on analysis, monitoring and detection of weld defect products. Int J Eng Technol Res 4:11

    Google Scholar 

  4. You DY, Gao XD, Katayama S (2016) Data-driven based analyzing and modeling of MIMO laser welding process by integration of six advanced sensors. Int J Adv Manuf Technol 82(5–8):1127–1139

    Article  Google Scholar 

  5. Cheng YH, Deng YM, Bai LB, Tian GY (2012) A structural health monitoring method based on magneto-optical imaging technology. IEEE Instrum Meas Technol Con:2221–2224

  6. Gao XD, Zhen RH, Xiao ZL, Katayama S (2015) Modeling for detecting micro-gap weld based on magneto-optical imaging. J Manuf Syst 37:193–200

    Article  Google Scholar 

  7. Gao XD, Liu YH, You DY (2014) Detection of micro-weld joint by magneto-optical imaging. Opt Lasers Technol 62:141–151

    Article  Google Scholar 

  8. Rodil SS, Gómez RA, Bernárdez JM, Rodríguez F, Miguel LJ, Perán JR (2010) Laser welding defects detection in automotive industry based on radiation and spectroscopical measurements. Int J Adv Manuf Technol 49(1–4):133–145

    Article  Google Scholar 

  9. Liu J, Xu GC, Ren L, Qian ZH, Ren LQ (2016) Defect intelligent identification in resistance spot welding ultrasonic detection based on wavelet packet and neural network. Int J Adv Manuf Technol 90(9–12):1–8

    Google Scholar 

  10. Sheng J, Cai Y, Li F, Hua XM (2017) Online detection method of weld penetration based on molten pool morphology and metallic vapor radiation for fiber laser welding. Int J Adv Manuf Technol 92(1–4):231–245

    Article  Google Scholar 

  11. Lin JH, Yao Y, Ma L, Wang YJ (2018) Detection of a casting defect tracked by deep convolution neural network. Int J Adv Manuf Technol 97(4):1–9

    Google Scholar 

  12. Pashagin AI, Shcherbinin VE (2012) Indication of magnetic fields with the use of galvanic currents in magnetic-powder nondestructive testing. Russ J NDT 48(9):528–531

    Google Scholar 

  13. García-Martín J, Gómez-Gil J, Vázquez-Sánchez E (2011) Non-destructive techniques based on eddy current testing. Sensors 11(3):2525–2565

    Article  Google Scholar 

  14. Gao XD, Mo L, Xiao ZL, Chen XH, Katayama S (2016) Seam tracking based on Kalman filtering of micro-gap weld using magneto-optical image. Int J Adv Manuf Technol 83(1–4):21–32

    Article  Google Scholar 

  15. Gao XD, Lan CZ, You DY (2017) Weldment nondestructive testing using magneto-optical imaging induced by alternating magnetic field. J Nondestruct Eval 36(3):55

    Article  Google Scholar 

Download references

Funding

This article was partly supported by the National Natural Science Foundation of China (Grant No. 51675104), the Innovation Team Project, Department of Education of Guangdong Province, China (Grant No. 2017KCXTD010), and the Science and Technology Planning Public Project of Guangdong Province, China (Grant No. 2016A010102015).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiangdong Gao.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Gao, X., Du, L., Xie, Y. et al. Identification of weld defects using magneto-optical imaging. Int J Adv Manuf Technol 105, 1713–1722 (2019). https://doi.org/10.1007/s00170-019-04401-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-019-04401-x

Keywords

Navigation