Equivalent parameters-based residual thermal stress fields modeling and design for square coated indexable cutting inserts
- 55 Downloads
Residual stresses may cause coating indexable inserts to delaminate during machining. To meet the demands of long tool life, low costs, high efficiency, and accuracy in industry, it is critical to know the magnitude and distribution of residual stress fields. An equivalent parameters-based modeling method is proposed to predict residual thermal stress fields for square coated indexable cutting inserts. The parameter equivalent formulas are deduced and the finite element implementation is described. The effectiveness of the approach is verified using inserts with a single coating (e.g., titanium carbide (TiC) and titanium nitride (TiN)) and multilayer coatings (e.g., TiC/TiN) by comparison with theoretical values and experimental results. In addition, some important techniques in coated inserts design and manufacturing for coated inserts were obtained by studying influence parameters via the method. A key feature of the method is that it can provide details on all stress components to facilitate a better understanding of the stress induced during cooling of square coated indexable cutting inserts. Moreover, it would provide an important theoretical basis for the design, manufacture, and selection of coated indexable inserts, and the prediction results can be considered as the initial stress fields to evaluate the performance of inserts in high-speed machining more accurately.
KeywordsResidual thermal stresses Multilayer coatings Equivalent parameter Finite element analysis Coated indexable cutting inserts
Unable to display preview. Download preview PDF.
This work was supported by the National High-Tech Research and Development Program of China (grant numbers 2015AA043302).
- 12.Cheng Y, Xu M, Guan R, Liu L, Qian J (2016) Generation mechanism of insert residual stress while cutting 508III steel. Int J Adv Manuf Technol 91(1–4):247–255Google Scholar
- 20.Yuan F, Wang S, Li Y, Wang L, Zhang C (2014) Generation and measurements of residual stresses in coating for aeroengine. Aeronaut Manuf Technol 452(8):8–11Google Scholar
- 22.Haubner R, Lessiak M, Pitonak R, Köpf A, Weissenbacher R (2016) Evolution of conventional hard coatings for its use on cutting tools. Int J Refract Met Hard Metal 62(Part B):210–218Google Scholar
- 24.Toller L, Liu C, Holmström E, Larsson T, Norgren S (2016) Investigation of cemented carbides with alternative binders after CVD coating. Int J Refract Met Hard MaterGoogle Scholar
- 33.Wang SH, Ma KM, Ma J (2004) Method of measuring the residual stress distribution in pre-stretched aluminum alloy plate 7075T7351. J Air Force Eng Univ Nat Sci Ed 5(3)18–21Google Scholar
- 38.Wang FY, Mao KM, Wu SG, Du YK, Mao XB (2017) Prediction of residual stress field in milling planes by establishing bivariate mathematical models. In: J Detand, D Ruxu, JA Self, J Gunsing (eds) 2017 2nd International Conference on Mechanical, Manufacturing, Modeling and Mechatronics, vol 104. MATEC Web of Conferences. E D P Sciences, Cedex A. https://doi.org/10.1051/matecconf/201710402021
- 48.Yuan Z, Liu H (1999) Tool design manual. China Machine Press, ChinaGoogle Scholar
- 49.Xiong Z (2002) The most pleasant room temperature and humidity. Builders’ Monthly (3):62Google Scholar