Skip to main content
SpringerLink
Log in

Electromagnetic impulse calibration in V-shaped parts

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In this study, a 2D finite-element model of electromagnetic impulse calibration was established to understand the mechanistic of springback correction. According to the results both in experiment and simulation, the springback angle after the coil discharging sharply decreases in comparison with quasi-static stamping, and the springback angle decreases gradually with the increasement in discharging energy. Finally, negative springback under the 6-KJ condition both occur in experimental and simulation results. It was found the sheet corner moves far away from punch by magnetic force and the inertial effect caused by magnetic force firstly. When the sheet peak reaches the maximum position, the sheet corner immediately reverse bending and moves closer to the punch. The phenomenon of reverse bending generates additional tangential stress in opposite direction, which decreases the original tangential stress on sheet corner and even makes the sheet corner undergo plastic deformation in high discharge energy. The discoveries showed in this paper will provide theoretical basis for controlling the springback of complex parts in the future.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Imbert JM, Winkler SL, Worswick MJ, Oliveira DA, Golovashchenko S (2005) The effect of tool-sheet interaction on damage evolution in electromagnetic forming of aluminum alloy sheet. J Eng Mater Technol 127:145–153

    Article  Google Scholar 

  2. Psyk V, Risch D, Kinsey BL, Tekkaya AE, Kleiner M (2011) Electromagnetic forming—a review. J Mater Process Technol 211:787–829

    Article  Google Scholar 

  3. Golovashchenko S (2006) Electromagnetic forming and joining for automotive applications. 2nd International Conference on high speed forming, pp 201–206

  4. Woodward S, Weddeling C, Daehn G, Psyk V, Carson B, Tekkaya AE (2010) Agile production of sheet metal aviation components using disposable electromagnetic actuators. 4th International Conference on High Speed Forming, pp 35–46

  5. Cai H (2012) Experimental study of electromagnetic forming in springback of aluminum alloy curved surface. Master Degree, Thesis, Wuhan University of Technology

  6. Iriondo E, Gutiérrez MA, González B, Alcaraz JL, Daehn GS (2011) Electromagnetic impulse calibration of high strength sheet metal structures. J Mater Process Technol 211:909–915

    Article  Google Scholar 

  7. Iriondo E, Alcaraz JL, Daehn GS, Gutiérrez MA, Jimbert P (2013) Shape calibration of high strength metal sheets by electromagnetic forming. J Manuf Process 15:183–193

    Article  Google Scholar 

  8. Liu DH, Zhou WH, Li CF (2013) Springback control and deformation analysis for electromagnetically assisted bending of U-shaped parts. Chin J Nonferrous Met 11:3075–3082

    Google Scholar 

  9. Shang JH (2006) Electromagnetically assisted sheet metal stamping. Thesis, The Ohio State University, Columbus, Doctor Degree

    Google Scholar 

  10. Cui XH, Mo JH, Li JJ, Yu HL, Wang QS (2017) Reduction of springback in V-shaped parts using electromagnetic impulse calibration. Procedia Engineering 207:801–806

    Article  Google Scholar 

  11. Cui XH, Mo JH, Li JJ, Xiao XT, Zhou B, Fang JX (2016) Large-scale sheet deformation process by electromagnetic incremental forming combined with stretch forming. J Mater Process Technol 237:139–154

    Article  Google Scholar 

  12. Li FQ, Mo JH, Li JJ, Zhou HY, Huang L (2013) Study on the driver plate for electromagnetic forming of titanium alloy Ti-6Al-4V. Int J Adv Manuf Technol 69:127–137

    Article  Google Scholar 

  13. Li FQ, Mo JH, Li JJ, Zhao J (2017) Formability evaluation for low conductive sheet metal by novel specimen design in electromagnetic forming. Int J Adv Manuf Technol 88:1677–1685

    Article  Google Scholar 

  14. Li N, Yu HP, Xu Z, Fan ZX, Liu L (2016) Electromagnetic forming facilitates the transition of deformation mechanism in 5052 aluminum alloy. Mater Sci Eng A 673:222–232

    Article  Google Scholar 

  15. Li GY, Deng HK, Mao YF, Zhang X, Cui JJ (2018) Study on AA5182 aluminum sheet formability using combined quasi-staticdynamic tensile processes. J Mater Process Technol 255:373–386

    Article  Google Scholar 

  16. Lesuer D (1999) Experimental investigations of material models for Ti–6AL4V and 2024-T3. U.S. Department of Energy

Download references

Funding

This work was supported by the National Natural Science Foundation of China (Grant Nos. 51775563 and 51405173); the State Key Laboratory of Materials Processing and Die & Mold Technology, Huazhong University of Science and Technology (No.P2017-013); the Project of State Key Laboratory of High Performance Complex Manufacturing, Central South University (ZZYJKT2017-03); and Guangzhou Science and Technology Plan Project (201707010472).

Author information

Authors and Affiliations

  1. College of Mechanical and Electrical Engineering, Central South University, Changsha, People’s Republic of China

    Xiaohui Cui, Hailiang Yu & Qingshan Wang

  2. Light Alloy Research Institute, Central South University, Changsha, People’s Republic of China

    Xiaohui Cui

Authors
  1. Xiaohui Cui
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Hailiang Yu
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Qingshan Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Xiaohui Cui.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Cui, X., Yu, H. & Wang, Q. Electromagnetic impulse calibration in V-shaped parts. Int J Adv Manuf Technol 97, 2959–2968 (2018). https://doi.org/10.1007/s00170-018-2108-5

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-018-2108-5

Keywords

Search

Navigation