Abstract
In this study, the grinding experiments were conducted on SiC particle-reinforced aluminum matrix (SiCp/Al) composites under wet, dry, cryogenic, and ELID grinding conditions, and the effects of grinding depth and table speed on grinding forces and grinding force ratio were investigated. The experimental results showed that both the normal and tangential grinding forces of SiCp/Al composites increased evidently with the increasing of the grinding depth and table speed under the four grinding conditions. And the grinding forces under the cryogenic condition were the largest, the grinding forces under the dry condition were the second, and the grinding forces under the wet condition were the minimum. Additionally, the grinding force ratio values decreased with the increase of grinding depth under the wet and dry conditions, while the grinding force ratio values increased slightly with the increase of the grinding depth under the cryogenic and ELID grinding conditions. The grinding force ratio was minimum under ELID grinding condition.
Similar content being viewed by others
References
Rawal S (2001) Metal-matrix composites for space applications. J Occup Med 53(4):14–17
Narender Singh P, Raghukandana K et al (2004) Electric discharge machining of Al–10%SiCP as-cast metal matrix composites. J Mater Process Technol 155–156:1653–1657
Kunze JM, Bampton CC (2001) Challenges to developing and producing MMCs for space applications. J Occup Med. 4:22–25
Yan C, Wang L, Jianyue R (2008) Multi-functional SiC/Al composites for aerospace applications. Chin J Aeronaut 21:578–584
Kannan S, Kishawy HA (2006) Surface characteristics of machined aluminium metal matrix composites. Int J Mach Tools Manuf 46(15):2017–2025
Anand Ronald B, Vijayaraghavan L, Krishnamurthy R (2009) Studies on the influence of grinding wheel bond material on the grindability of metal matrix composites. Mater Des (30):679–686
Di Ilio A, Paoletti A (2000) A comparison between conventional abrasives and superabrasives in grinding of SiC-aluminium composites. Int J Mach Tools Manuf 40(2):173–184
Depu L, Zhikui L (2009) The investigation of surface quality and grinding forces of grinding processing of particle reinforced matrix aluminum composites. Mod Manuf Eng 9:93–95
Xinxin X, Wenfeng D, Zheng L, XuJiuhua (2017) High speed grinding of particulate reinforced titanium matrix composites using a monolayer brazed cubic boron nitride wheel. Int J Adv Manuf Technol 90:1529–1538
Zhong Z (2002) Surface finish of precision machined advanced materials. J Mater Technol 122:173–178
Zhong Z, Hung NP (2002) Grinding of alumina/aluminum composites. J Mater Process Technol (123):13–17
Anand Ronald B, Vijayaraghavan L, Krishnamurthy R (2009) Studies on the influence of grinding wheel bond material on the grindability of metal matrix composites. Mater Des 30(3):679–686
Depu L (2009) Wheel wear and ground quality when grinding SiC reinforced aluminum matrix composite with electroplated diamond wheel. Diamond Abrasives Eng 3:77–80
Jiangsheng L, Depu L, Yingxue Y (2008) The experimental investigation of face grinding of Al2024/SiCp with electroplated diamond wheel. Mod Manuf Eng 9:92–95
Ming Z, Yingjie L, Dan L (2008) Research on grinding of SiCp-particle reinforced aluminum matrix composites with electroplated diamond wheel based on orthogonal arrays. Diamond Abrasives Eng 5:39–43
Zhou M, Zheng W (2016) A model for grinding forces prediction in ultrasonic vibration assisted grinding of SiCp/Al composites. Int J Adv Manuf Technol:1–14
Di Ilio A, Paoletti A, D’Addona D (2009) Characterization and modelling of the grinding process of metal matrix composite. CIRP Ann Manuf Technol 58(1):291–294
Malkin S (1989) Grinding technology: theory and applications of machining with abrasives. Halsted Press, E. Horwood
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Huang, S., Yu, X. A study of grinding forces of SiCp/Al composites. Int J Adv Manuf Technol 94, 3633–3639 (2018). https://doi.org/10.1007/s00170-017-1115-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-017-1115-2