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The HSC machining mechanism for TC17 under multimedia mixed minimum quantity lubrication

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Abstract

This study is intended to fill up the deficiency of the high-speed cutting (HSC) machining mechanism for TC17 Ti alloy. In this study, as the study object, TC17 Ti alloy is placed in room temperature (20 °C), ultra-low temperature (− 60 °C), and ultra-high temperature (350 °C) for HSC experiment, respectively, both through single-medium minimum quantity lubrication (SMMQL) and oil-water minimum quantity lubrication (OWMQL). The experimental results show that the main cutting force decreases by 33% during oil-medium MQL to 50% during water-medium MQL as compared to machining during dry cutting at room temperature; the cutting force decreases by 25% at the low temperature to 55% at the high temperature as compared to machining during OWMQL at room temperature; the cutting roughness decreases by 27% at the low temperature to 43% at the high temperature as compared to machining during OWMQL at room temperature. In the temperature of − 60 °C, the abrasion of the cutter mainly shows thermal cracking and adhesive wear during dry cutting. The cutter mainly shows crater wear during SMMQL of water; the abrasion mainly shows boundary and notching wear during SMMQL of oil, and the cutter also presents self-repairing function. In the temperature of − 60 °C, cutting layer TC17 titanium alloy produced a large dislocation, chip form appears collapse broken chip during OWMQL. In room temperature, there are more coarse second-phase precipitated in the cutting layer metal, the chip form is cracked during OWMQL. In the temperature of 350 °C, the material properties of the TC17 titanium alloy of the cutting layer will be restored to the state after the solution treatment in a short time. A large amount of the diffuse phase disappears. At the same time, grain boundaries show excellent continuity, and the Guinier-Preston enrichment area formed in the grain boundary, and the chip form exhibits a crumb during OWMQL.

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Acknowledgments

The work was supported by the National Natural Science Foundation of China (No. 51575289) and the Natural Science Foundation of Shandong Province (No. ZR2016EEP03).

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Authors and Affiliations

  1. School of Mechanical Engineering, Qingdao University of Technology, Qingdao, Shandong, 266520, China

    Ping Zhang & Youqiang Wang

  2. School of Mechanical Engineering, Central South University, Changsha, Hunan, 411201, China

    Ping Zhang & Wenhui Liu

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  1. Ping Zhang
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  2. Youqiang Wang
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  3. Wenhui Liu
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Correspondence to Ping Zhang.

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Zhang, P., Wang, Y. & Liu, W. The HSC machining mechanism for TC17 under multimedia mixed minimum quantity lubrication. Int J Adv Manuf Technol 95, 341–353 (2018). https://doi.org/10.1007/s00170-017-1084-5

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  • DOI: https://doi.org/10.1007/s00170-017-1084-5

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