Abstract
In order to reduce the grinding temperature and improve the lubrication and cooling performance of grinding process, a spiral orderly distributed fiber tool was proposed. The simulation of flow field in cutting zone for spiral orderly distributed fiber tool and the grinding experiment were carried out. The results indicate that the useful flow of cutting fluid for the spiral orderly distributed fiber tool is increased obviously, in comparison to the traditional grinding wheel with disordered arrangement of grains. When the fiber number per unit area for the fiber tool is kept constant, the useful flow of cutting fluid is increased with increment of the fiber pitch. When the fluid jet speed or the exit height of the spray nozzle is increased, on the one hand, the useful flow of cutting fluid is increased; but on the other hand, the utilization rate of the useful flow of cutting fluid is reduced. The useful flow of cutting fluid supplying with an angle of 15° on the horizontal direction is significantly higher than that in the horizontal direction. The computational model is validated by cutting experiments with a corundum grinding wheel.
Similar content being viewed by others
References
Ding WF, Zhang LC, Li Z, Zhu YJ, Su HH, Xu JH (2017) Review on grinding-induced residual stresses in metallic materials. Int J Adv Manuf Technol 88(9):2939–2968
Malkin S, Guo C (2008) Theory and application of machining with abrasives. Industrial Press, New York
Nguyen T, Zhang LC (2009) Performance of a new segmented grinding wheel system. Int J Mach Tools Manuf 49(3):291–296
Aurich JC, Herzenstiel P, Sudermann H, Magg T (2008) High-performance dry grinding using a grinding wheel with a defined grain pattern. CIRP Ann Manuf Technol 57(1):357–362
Zhang C, Wang J, Lv YS, Liu YM (2014) Simulation on grinding force of electroplating grinding wheel with abrasive phyllotactic pattern. Tool Eng 48(7):25–28 (in Chinese)
Ding WF, Xu JH, Shen M, Fu YC, Xiao B, Su HH, Xu HJ (2007) Development and performance of monolayer brazed CBN grinding tools. Int J Adv Manuf Technol 34(5):491–495
Ding WF, Xu JH, Chen ZZ, Su HH, Fu YC (2010) Wear behavior and mechanism of single-layer brazed CBN abrasive wheels during creep-feed grinding cast nickel-based superalloy. Int J Adv Manuf Technol 51(5):541–550
Sun JG, Liu ZC (2001) The essentiality and feasibility of green cutting fluids. Lubr Eng 01(2):68–69 (in Chinese)
Xiu SC, Yuan SX, Cai GQ (2006) Calculations of coolant supply parameters in quick-point grinding for green manufacturing. Diam Abrasives Eng 153(3):34–37 (in Chinese)
Feng BF, Cai GQ, Pan XJ, Gai QW (2002) Coolant supplying methods in high-speed grinding. Mach Tool Hydraul 2:173–175 (in Chinese)
Hryniewicz P, Szeri AZ, Jahanmir S (2001) Application of lubrication theory to fluid flow in grinding: part I—flow between smooth surfaces. J Tribol 123(1):94–100
Hryniewicz P, Szeri AZ, Jahanmir S (2001) Application of lubrication theory to fluid flow in grinding: part II—influence of wheel and workpiece roughness. J Tribol 123(1):101–107
Zheng JY, Xiong YJ, Jiang ZF (2008) Numerical simulation investigation of grinding fluidic field with high Reynolds number. Lubr Eng 33(4):56–58 (in Chinese)
Shi EX, Tawakoli T, Vesali A (2013) Effect of the grinding parameters on the hydrodynamic pressure in grinding contact zone. Mech Sci Technol Aerosp Eng 32(9):1303–1306 (in Chinese)
Li CH, Liu XL, Hou YL, Cai GQ (2007) Simulation investigation on hydrodynamic slurry pressure in grinding zone. Lubr Eng 32(10):59–61 (in Chinese)
Gviniashvili VK, Woolley NH, Rowe WB (2004) Useful coolant flowrate in grinding. Int J Mach Tools Manuf 44(6):629–636
Li CH, Zhang XW, Zhang Q, Jia DZ, Wang S, Zhang DK, Mao C (2014) Modeling and simulation of useful flow fluid rate in grinding. Int J Adv Manuf Technol 75(9):1587–1604
Li CH, Zhang Q, Wang S, Jia DZ, Zhang DK, Zhang YB, Zhang XW (2015) Useful fluid and flow rate in grinding: an experimental verification. Int J Adv Manuf Technol 81(5):785–794
Wang BF, Ding JK, Yin Z, Cao ZY (2015) Experimental study and simulation of airflow field and pressure distribution in grinding process zone. Mach Tool Hydraul 43(15):75–78 (in Chinese)
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Zhang, M., Tan, Y., Zhou, F. et al. Analysis of flow field in cutting zone for spiral orderly distributed fiber tool. Int J Adv Manuf Technol 92, 4345–4354 (2017). https://doi.org/10.1007/s00170-017-0471-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-017-0471-2