Skip to main content
Log in

Experimental investigation of limit drawing ratio for AZ31B magnesium alloy sheet in warm stamping

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

As a promising solution to lighter vehicles, warm stamping of magnesium alloy sheet has gained intense attention in automotive industry. Firstly, boron nitride (BN), graphitic (C), molybdenum disulfide (MoS2), and polytetrafluoroethylene (PTFE) were evaluated as high-temperature lubricants for magnesium sheet forming. BN demonstrated the best comprehensive performances for good lubrication effect, load-carrying capacity, and excellent low-cost water washing convenience. Limit drawing ratio (LDR) was then determined for 1.5-mm-thick AZ31B magnesium sheet with and without BN as lubricant, and LDRs of 2.5 and 2.1 were achieved for lubricated and unlubricated situations. It was demonstrated that lubricated LDR of AZ31B magnesium sheet under warm stamping is comparable to most known mild steel sheets. The discussion through lubrication status and sheet thinning investigated the effect of lubricant on the increase of LDR compared with unlubricated case.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Mustafa KK (2008) Magnesium and its alloys applications in automotive industry. Int J Adv Manuf Technol 39:851–865

    Article  Google Scholar 

  2. Xu JR, Zhou YQ, Cui JJ (2016) Experimental study for rubber pad forming process of AZ31 magnesium alloy sheets at warm temperature. Int J Adv Manuf Technol. doi:10.1007/s00170-016-9152-9

    Google Scholar 

  3. Wang L, Qiao Q, Liu Y, Song X (2013) Formability of AZ31 Mg alloy sheets within medium temperatures. J Magnes Alloy 1:312–317

    Article  Google Scholar 

  4. Xie HY, Dong XH, Ai ZQ, Wang Q, Peng F, Liu K, Chen F, Wang JF (2016a) Experimental investigation on electrically assisted cylindrical deep drawing of AZ31B magnesium alloy sheet. Int J Adv Manuf Technol 86:1063–1069

    Article  Google Scholar 

  5. Laurent H, Coer J, Manach PY, Oliveira MC, Menezes LF (2015) Experimental and numerical studies on the warm deep drawing of an Al-Mg alloy. Int J Mech Sci 93:59–72

    Article  Google Scholar 

  6. Wang WR, Huang L, Tao KH, Chen SC, Wei XC (2015) Formability and numerical simulation of AZ31B magnesium alloy sheet in warm stamping process. Mat Des 87:835–844

    Google Scholar 

  7. Sorgente D, Palumbo G, Scintilla LD (2016) Gas forming of an AZ31 magnesium alloy at elevated strain rates. Int J Adv Manuf Technol 83:861–872

    Article  Google Scholar 

  8. Wu HY, Tzou MD, Huang CC (2015) Modified male die rapid gas blow forming of fine-grained Mg alloy AZ31B thin sheet. Int J Adv Manuf Technol 80:1241–1252

    Article  Google Scholar 

  9. Story, JM., Jarvis, GW., Zonker, HR., Murtha, SJ (1993) Issues and trends in automotive aluminum sheet forming, SAE Publication no SP-944:1–25.

  10. Wilson WRD (1997) Tribology in cold metal forming. J Manuf Sci Eng 119:695–698

    Article  Google Scholar 

  11. Hyunok K, Taylan A, Quing GY (2009) Evaluation of stamping lubricants in forming advanced high strength steels (AHSS) using deep drawing and ironing tests. J Mat Process Technol 209:4122–4133

    Article  Google Scholar 

  12. Carcel AC, Palomares D, Rodilla E, Perez PMA (2005) Evaluation of vegetable oils as pre-lube oils for stamping. Mat Des 26:587–593

    Article  Google Scholar 

  13. Syahrullail S, Zubil BM, Azwadi CSN, Ridzuan MJM (2011) Experimental evaluation of palm oil as lubricant in cold forward extrusion process. Int Mech Sci 53:549–555

    Article  Google Scholar 

  14. Mohsen M, Neway DA, John HB, Orval MN (2009) Modification of sheet metal forming fluids with dispersed nanoparticles for improved lubrication. Wear 267:1220–1225

    Article  Google Scholar 

  15. Tomala A, Hernandez S, Rodriguez RM, Badisch E, Prakash B (2014) Tribological performance of some solid lubricants for hot forming through laboratory simulative tests. Tribology Int 74:164–173

    Article  Google Scholar 

  16. Huang WJ, Du CH, Li ZF, Liu M, Liu WM (2006) Tribological characteristics of magnesium alloy using N-containing compounds as lubricating additives during sliding. Wear 260:140–148

    Article  Google Scholar 

  17. Fang JH, Chen BS, Wu J, Dong L (2011) Friction and wear performances of magnesium alloy against steel under lubrication of rapeseed oil with S-containing additive. Trans Nonferrous Met Soc China 21:2649–2653

    Article  Google Scholar 

  18. Maziar R, Steven RS (2015) Bio-based lubricants for forming of magnesium. J Mat Process Technol 19:112–117

    Google Scholar 

  19. Xie HM, Jiang B, He JJ, Xia XS, Pan FS (2016b) Lubrication performance of MoS2 and SiO2 nanoparticles as lubricant additives in magnesium alloy-steel contacts. Tribology Int 93:63–70

    Article  Google Scholar 

  20. Lee SL, Kang CG, Kang SB (2010) The effect of a multistep deep-drawing process with circular and rectangular shapes on the deformation of AZ31 magnesium sheets. Int J Adv Manuf Technol 51:891–903

    Article  Google Scholar 

  21. Hanna MD (2009) Tribological evaluation of aluminum and magnesium sheet forming at high temperatures. Wear 267:1046–1050

    Article  Google Scholar 

  22. Narayanasamy R, Ponalagusamy R, Raghuraman S (2008) The effect of strain rate sensitivity on theoretical prediction of limiting draw ratio for cylindrical cup drawing process. Mat Des 29:884–890

    Article  Google Scholar 

  23. Ashby, MF (1999) Materials selection and process in mechanical design. Butterworth Heinemann, Oxford.

  24. Hutchings, IM (1992) Tribology friction and wear of engineering materials. CRC Press, London.

  25. Li F, Hu KA, Li JL, Zhao BY (2002) The friction and wear characteristics of nanometer ZnO filled polytetrafluoroethylene. Wear 249:877–882

    Article  Google Scholar 

  26. Rahul KV, Sanjay C (2006) An improved model for predicting limiting drawing ratio. J Mat Process Technol 172:218–224

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Wurong Wang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, W., Chen, S., Tao, K. et al. Experimental investigation of limit drawing ratio for AZ31B magnesium alloy sheet in warm stamping. Int J Adv Manuf Technol 92, 723–731 (2017). https://doi.org/10.1007/s00170-017-0196-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-017-0196-2

Keywords

Navigation