Abstract
This study aimed to present a novel method in the forward extrusion. In this study, the cross section of die aperture is engineered to smoothly change during the process, from a triangle shape to square shape. This novel method has been experimentally tested, and the feasibility of the process has been demonstrated. The process is numerically studied by finite element method, and the results correspond to the experimental ones. The possibility of producing products with complex variable cross section along the length has been proved by experimental results. The results showed that more homogeneous distribution of the effective strain is achieved while the extrusion speed is increased during the process.
This is a preview of subscription content,
to check access.References
Tabatabaei S, Abrinia K, Givi MB (2014) Application of equi-potential lines method for accurate definition of the deforming zone in the upper-bound analysis of forward extrusion problems. Int J Adv Manuf Technol 72(5–8):1039–1050
Karami P, Abrinia K, Saghafi B (2014) A new analytical definition of the dead material zone for forward extrusion of shaped sections. Meccanica 49(2):295–304
Mirahmadi SJ, Hamedi M (2014) Numerical and experimental investigation of process parameters in non-isothermal forward extrusion of Ti–6Al–4V. Int J Adv Manuf Technol 75(1–4):33–44
Magid HM, Sulaiman S, Ariffin M, Baharudin B (2014) Stress analysis of forward aluminium extrusion process using finite element method. Mater Res Innov 18(s2):611–615
Abrinia K, Farahmand P, Parchami-Sarghin M (2014) Formulation of a new generalized kinematically admissible velocity field with a variable axial component for the forward extrusion of shaped sections. Int J Adv Manuf Technol 70(5–8):1427–1435
Song J, Im Y (2004) Development of a computer-aided-design system of cold forward extrusion of a spur gear. J Mater Process Technol 153:821–828
Lundback B (1973) Die for hydrostatic extrusion of sections having elongated projections. US Patent 3765222
Makiyama T, Murata M (2005) A technical note on the development of prototype CNC variable vertical section extrusion machine. J Mater Process Technol 159(1):139–144
Müller KB (2006) Bending of extruded profiles during extrusion process. Int J Mach Tools Manuf 46(11):1238–1242
Choi H, Lim S, Shin H, Choi S (2008) CNC extruder for varied section extrusion. Journal of Achievements in Materials and Manufacturing Engineering 29(2):175–178
Rath D, Tripathy S Investigation of extrusion of lead experimentally from round section through equilateral triangular section converging dies at different area reductions during forward metal extrusion process. International Journal of Engineering and Science 3 (1):32–38
Altinbalik T, Ayer Ö (2014) Finite element analysis of gear like form by using lateral and forward extrusion. TEM J 3:140
Shatermashhadi V, Manafi B, Abrinia K, Faraji G, Sanei M (2014) Development of a novel method for the backward extrusion. Mater Des 62:361–366
Dieter GE, Bacon D (1986) Mechanical metallurgy, vol 3. McGraw-Hill, New York
Manafi B, Saeidi M (2016) Development of a novel severe plastic deformation method: friction stir equal channel angular pressing. The International Journal of Advanced Manufacturing Technology:1–8
Manafi B, Shatermashhadi V, Abrinia K, Faraji G, Sanei M (2016) Development of a novel bulk plastic deformation method: hydrostatic backward extrusion. Int J Adv Manuf Technol 82(9–12):1823–1830
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Najafi, M., Manafi, B. & Mohammadi, M.R. A preliminary study on the feasibility of forward extrusion with variable angular cross section. Int J Adv Manuf Technol 92, 1081–1091 (2017). https://doi.org/10.1007/s00170-017-0092-9
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-017-0092-9