Abstract
A novel preparation process of array micro-holes on Al components is proposed. Carbon fibers were chosen as the hole cores in order to prepare array micro-holes in the casting method. Aiming at demonstrating the quality of array micro-holes, the roughness (R a ) of array micro-holes is researched. The results show that array micro-hole obtained has 222 μm diameter, the line spacing of array micro-holes is about 6 mm, the closer pitch of holes on each line is about 2 mm, and the farther pitch of holes on each line is about 4 mm. Metallostatic pressure and surface tension have an important influence on the roughness of array micro-holes. In this experiment, the roughness (R a ) of array micro-holes is about 6.3 μm.
Similar content being viewed by others
References
Aized T, Amjad M (2013) Quality improvement of deep-hole drilling process of AISI D2. Int J Adv Manuf Technol 69:2493–2503. doi:10.1007/s00170-013-5178-4
Chang DY, Lin SY (2012) Tool wear, hole characteristics, and manufacturing tolerance in alumina ceramic microdrilling process. Mater Manuf Process 27:306–313. doi:10.1080/10426914.2011.577881
Hösel T, Cvancara P, Ganz T (2011) Characterisation of high aspect ratio non-conductive ceramic microstructures made by spark erosion. Microsyst Technol 17:313–318. doi:10.1007/s00542-011-1284-0
Wang MH, Liu WS, Peng W (2014) Multiphysics research in electrochemical machining of internal spiral hole. Int J Adv Manuf Technol 74:749–756. doi:10.1007/s00170-014-5938-9
Huang SF, Liu Y, Li J, Hu HX, Sun LY (2014) Electrochemical discharge machining micro-hole in stainless steel with tool electrode high-speed rotating. Mater Manuf Process 29:634–637. doi:10.1080/10426914.2014.901523
Yilbas BS, Akhtar SS, Karatas C (2012) Laser hole cutting into Ti-6Al-4V alloy and thermal stress analysis. Int J Adv Manuf Technol 59:997–1008. doi:10.1007/s00170-011-3551-8
Jafferson JM, Hariharan P (2013) Investigation of the quality of microholes machined by μEDM using image processing. Mater Manuf Process 28:1356–1360. doi:10.1080/10426914.2013.832302
Mann JB, Saldana CJ, Guo Y, Yeung H, Compton WD, Chandrasekar S (2013) Effects of controlled modulation on surface textures in deep-hole drilling. SAE Int J Mater Manuf 6:24–32. doi:10.4271/2012-01-1868
Das AK, Saha P (2013) Machining of circular micro holes by electrochemical micro-machining process. Adv Manuf 1:314–319. doi:10.1007/s40436-013-0042-1
Thanigaivelan R, Arunachalam RM, Drukpa P (2012) Drilling of micro-holes on copper using electrochemical micromachining. Int J Adv Manuf Technol 61:1185–1190. doi:10.1007/s00170-012-4093-4
Qu NS, Chen XL, Li HS, Zhu D (2014) Fabrication of PDMS micro through-holes for electrochemical micromachining. Int J Adv Manuf Technol 72:487–494. doi:10.1007/s00170-014-5702-1
Fan ZW, Hourng LW (2011) Electrochemical micro-drilling of deep holes by rotational cathode tools. Int J Adv Manuf Technol 52:555–563. doi:10.1007/s00170-010-2744-x
Ahn SH, Ryu SH, Choi DK (2004) Electro-chemical micro drilling using ultra short pulses. Precis Eng 280:129–134. doi:10.1016/j.precisioneng.2003.07.004
Ferraris E, Castiglioni V, Ceyssens F (2013) EDM drilling of ultra-high aspect ratio micro holes with insulated tools. CIRP Ann Manuf Technol 62:191–194. doi:10.1016/j.cirp.2013.03.115
Maity KP, Singh RK (2012) An optimisation of micro-EDM operation for fabrication of micro-hole. Int J Adv Manuf Technol 61:1221–1229. doi:10.1007/s00170-012-4098-z
Wang C, Lu Z, Zhang K (2012) Small-hole arrays of ceramic material manufactured by micro powder injection molding. Int J Adv Manuf Technol 59:969–976. doi:10.1007/s00170-011-3570-5
Zhou WJ, Liu Y, Li YX (2014) Effect of withdrawing rate on pore morphology of lotus-type porous copper produced by single-mold Gasar technique. Acta Metall Sin 50:921–929. doi:10.11900/0412.1961.2014.00013
Li YG, Jin QL, Yang TW, Li ZJ (2014) Influence of solidification rate on pore structure of lotus-type porous metals. Chinese J Mater Res 28:476–480, id: 1005-3093(2014)06-0476-05 (in Chinese)
Gu WC, Guo ZN, Yu ZQ, Li XK (2008) Micro array holes processing technology and its application. Mech Electron Eng Technol 37:13–17, id: 1009-9492(2008)10-0013-05 (in Chinese)
Qu YD, Jin ML, Qin G, Li RD, Gao MQ, Sun FS, You JH (2014) Ultra-long pore fabrication process by pulling-casting in aluminum alloy. Mater Manuf Process 29:1205–1209. doi:10.1080/10426914.2014.930886
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Jin, M.L., Qu, Y.D., You, J.H. et al. Casting of array micro-holes on Al components. Int J Adv Manuf Technol 81, 1017–1021 (2015). https://doi.org/10.1007/s00170-015-7268-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-015-7268-y