Skip to main content
Log in

Experimental study on manufacturing metal bellows forming by water jet incremental forming

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Metal bellows have been widely used as expansion joints to absorb expansions and contractions in many engineering applications from the start of the century. In conventional metal bellows forming process, the main disadvantages are high cost of tooling required and lack of flexibility. To avoid the disadvantages, this paper presents a new metal bellows forming process using water jet incremental forming technology. The effect of some parameters in forming bellows is described in the paper. Meanwhile, because uniformity of thickness of metal bellows has great influence on its working life, the experimental research of the thickness distribution was carried out in the study. The feasibility of the process was validated by experiments.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

References

  1. Bechet C (2000) Fatigue of bellows, a new design approach. Int J Press Vessel Pip 77:843–850

    Article  Google Scholar 

  2. Shapiro Y, Wolf A, Gabor K (2011) Bi-bellows: pneumatic bending actuator. Sensors Actuators A 167:484–494

    Article  Google Scholar 

  3. Lee SW (2002) Study on the forming parameters of the metal bellows. J Mater Process Technol 130–131:47–53

    Article  Google Scholar 

  4. Faraji G, Besharati MK, Mosavi M, Kashanizadeh H (2008) Experimental and finite element analysis of parameters in manufacturing of metal bellows. Int J Adv Manuf Technol 38:641–648

    Article  Google Scholar 

  5. Wang G, Zhang KF, Wu DZ, Wang JZ, Yu YD (2006) Superplastic forming of bellows expansion joints made of titanium alloys. J Mater Process Technol 178:24–28

    Article  Google Scholar 

  6. Kang BH, Lee MY, Shon SM, Moon YH (2007) Forming various shapes of tubular bellows using a single-step hydroforming process. J Mater Process Technol 194:1–6

    Article  Google Scholar 

  7. Lee SK, Chang WS, Yoo WS, Na SJ (2000) A study on a vision sensor based laser welding system for bellows. J Manuf Syst 19(4):249–255

    Article  Google Scholar 

  8. Furushima T, Hunga NQ, Manabea K, Sasaki O (2013) Development of semi-dieless metal bellows forming process. J Mater Process Technol 213:1406–1411

    Article  Google Scholar 

  9. Gouvieia BPP, Alves ML, Rosa PAR, Martins PAF (2006) Compression beading and nosing of thin-walled tubes using a die: experimental and theoretical investigation. Int J Mech Mater Des 3:7–16

    Article  Google Scholar 

  10. Koc M, Altan T (2001) An overall review of the tube hydroforming (THF) technology. J Mater Process Technol 108:384–393

    Article  Google Scholar 

  11. Alves LM, Martins PAF (2012) Tube branching by asymmetric compression beading. J Mater Process Technol 212:1200–1208

    Article  Google Scholar 

  12. Faraji G, Mosavi Mashhadi M, Norouzifard V (2009) Evaluation of effective parameters in metal bellows forming process. J Mater Process Technol 209:3431–3437

    Article  Google Scholar 

  13. Silva MB, Skjoedtb M, Martinsa PAF, Bay N (2008) Revisiting the fundamentals of single point incremental forming by means of membrane analysis. Int J Mach Tools Manuf 48:73–83

    Article  Google Scholar 

  14. Centeno G, Silva MB, Cristino VAM, Vallellano C, Martins PAF (2012) Hole flanging by incremental sheet forming. Int J Mach Tools Manuf 59:46–54

    Article  Google Scholar 

  15. Jurisevic B, Kuzman K, Junkar M (2006) Water jetting technology: an alternative in incremental sheet metal forming. Int J Adv Manuf Technol 31:18–23

    Article  Google Scholar 

  16. Emmens WC (2006) Water jet forming of steel beverage cans. Int J Mach Tools Manuf 46:1243–1247

    Article  Google Scholar 

  17. He K, Li J Proceedings of the ASME 2013 International Mechanical Engineering Congress & Exposition IMECE2013

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Kai He.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wei, S., Xu, L., He, K. et al. Experimental study on manufacturing metal bellows forming by water jet incremental forming. Int J Adv Manuf Technol 81, 129–133 (2015). https://doi.org/10.1007/s00170-015-7202-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-015-7202-3

Keywords

Navigation