Abstract
Mixed model production is the practice of assembling different and distinct models in a line without changeovers responding to sudden demand changes for a variety of models. In this paper, to achieve a combination of balancing of the tasks and sequencing of models, both the balancing and sequencing problems are considered simultaneously. Three objective functions including: minimizing the cycle times, minimizing the wastages in each station, and minimizing the work overload by considering a multiple objective in both sequencing and balancing problem are investigated. One of the characteristics of this study is minimizing the wastages. The combination of those objectives in such problems has not been studied yet. Also, we propose a new heuristic algorithm and indicate that our results can be improved in the algorithm from the initial solution. Finally, the straight lines and U-lines in our problem are investigated; therefore, a decision maker can decide about the shape of assembly lines and compare the results in these cases.
Similar content being viewed by others
References
Yano CA, Rachamadugu R (1991) Sequencing to minimize work overload in assembly lines with product options. Manag Sci 37:572–586
Miltenburg J, Sinnamon G (1989) Scheduling mixed-model multi-level just-in-time production systems. Int J Prod Res 27:487–509
Sumichrast RT, Russell RS (1990) evaluating mixed-model assembly line sequencing heuristics for just-in-time production systems. J Oper Manag 9:371–389
Rahimi-Vahed A, Rabbani M (2007) A multi-objective scatter search for a mixed-model assembly line sequencing problem. Adv Eng Inform 21(1):85–99
Kubiak W (1993) Minimizing variation of production rates in just-in-time systems: a survey. Eur J Opl Res 66:259–271
Xiaobo Z, Ohno K (1994) A sequencing problem for a mixed-model assembly line in a JIT production system. Comput Ind Eng 27:71–74
Kara Y, Ozcan U, Peker A (2007) Balancing and sequencing mixed-model just-in-time U-lines with multiple objectives. Appl Math Comput 184:566–588
Fattahi P, Beitollahi Tavakoli N (2012) Sequencing mixed-model assembly lines by considering feeding lines. Int J Adv Manuf Technol. doi:10.1007/s00170-011-3726-3
Salehi M, Fattahi P (2013) Multi-criteria sequencing problem in mixed-model synchronous assembly lines. Int J Adv Manuf Technol. doi:10.1007/s00170-012-4542-0
Boysen N, Fliedner M, Scholl A (2007) Sequencing mixed-model assembly lines: survey, classification and model critique. Eur J Oper Res 192(2):349–373
Betts J, Mahmoud KI (1989) A method for assembly line balancing. Eng Costs Prod Econ 18:55–64
Sivasankaran P, Shahabudeen P (2014) Literature review of assembly line balancing problems. Int J Adv Manuf Technol 73:1665–1694
Battini D et al (2009) Balancing–sequencing procedure for a mixed model assembly system in case of finite buffer capacity. Int J Adv Manuf Technol 44:345–359
Karabatı S, Sayın S (2003) Assembly line balancing in a mixed-model sequencing environment with synchronous transfers. Eur J Oper Res 149:417–429
Öztürk C, Tunalı S (2013) Balancing and scheduling of flexible mixed model assembly lines with parallel stations. Int J Adv Manuf Technol 67:2577–2591
Thomopoulos NT (1967) Line balancing-sequencing for mixed-model assembly. Manag Sci 14:B59–B75
Cao Z, Ma S (2008) Balancing and sequencing optimization of the mixed model assembly lines. IEEE Int Symp Comp Sci Comp Technol. doi:10.1109/ISCSCT.2008.144
Merengo C et al (1999) Balancing and sequencing manual mixed-model assembly lines. Int J Prod Res 37:2835–2860
Miltenburg J (2002) Balancing and scheduling mixed-model U-shaped production lines. Int J Flex Manuf Syst 14:119–151
Keun Kim Y et al (2006) An endosymbiotic evolutionary algorithm for the integration of balancing and sequencing in mixed-model U-lines. Eur J Oper Res 168:838–852
Mingzhou JS, David W (2002) A new heuristic method for mixed model assembly line balancing problem. Comput Ind Eng 44:159–169
Mendes AR, Ramos AL, Simaria S, Vilarinho PM (2005) Combining heuristic procedures and simulation models for balancing a PC camera assembly line. Comput Ind Eng 49:413–431
Van Hop N (2006) A heuristic solution for fuzzy mixed-model line balancing problem. Eur J Oper Res 168:798–810
Chiang W, Urban TL (2006) The stochastic U-line balancing problem: a heuristic procedure. Eur J Oper Res 175:1767–1781
Bard JF, Shtub A, Joshi SB (1994) Sequencing mixed-model assembly lines to level parts usage and minimize the length. Int J Prod Res 32:2431–2454
Hyun CJ, Kim Y, Kim YK (1998) A genetic algorithm for multiple objectives sequencing problems in mixed model assembly lines. Comput Oper Res 25(7–8):675–690
Scholl A, Klein R, Domschke W (1998) Pattern based vocabulary building for effectively sequencing mixed-model assembly lines. J Heuristics 4:359–381
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Manavizadeh, N., Rabbani, M. & Radmehr, F. A new multi-objective approach in order to balancing and sequencing U-shaped mixed model assembly line problem: a proposed heuristic algorithm. Int J Adv Manuf Technol 79, 415–425 (2015). https://doi.org/10.1007/s00170-015-6841-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-015-6841-8