Abstract
With the development of the society, green and sustainable manufacturing becomes an important issue. Also, the need for architectural modeling’s diversity becomes more urgent. To ensure environmental protection and low cost, the five-axis hot cutting system independently designed and developed by the authors is applied to the processing of EPS model. During the fabricating process, there is an interference problem between molybdenum wire and the blank. To solve this problem, the optimized algorithm is proposed in this paper. As to equipments, advanced servo motors are used to replace the existing stepper motors to ensure effective and accurate fabrication. The research is mainly composed of four parts: first, analyzing the local topological relationship with algorithm of grouping matrix; second, obtaining section contours by defining a group of discriminant conditions and outside normal vectors; third, acquiring all the cutting paths by summing every section contour in the same direction; and finally, fabricating the 3D model by using the algorithm researched. The experimental results show that EPS can be efficiently applied to fabricate architectural model with the algorithm we proposed.
Similar content being viewed by others
References
Lavernhe S, Quinsat Y, Lartigue C (2010) Model for the prediction of 3D surface topography in 5-axis milling. Int J Adv Manuf Technol 51:915–924
Wen-shan W (2007) Rapid prototyping technology and its application in manufacturing model. J Chin Agric Mechanization 3:85–87
Rong-han T, Jia-le S (2007) Research and practice of silicone rubber mold manufacturing and application. J Zhejiang Ind Trade Prof Technol Inst 1:47–51
Yong-zheng C, Jiang-hai Z, Run W (2013) Application of mechanical engraving machine in model making process. J Sci Inform 23:25–26
Yun J-H, Jeong M-S, Lee S-K, Jeon J-W, Park J-Y, Kim GM (2014) Sustainable production of helical pinion gears: environmental effects and product quality. Int J Precis Eng Manuf Green Technol 1:37–41
Dornfeld DA (2014) Moving towards green and sustainable manufacturing. Int J Precis Eng Manuf Green Technol 1:63–66
Shu-ting H (2006) The recycling condition and technical progress of Chinese EPS foam. Plast Ind Ind Overview. 25–27
Kun S, Liang F, Qing-guang Y (2007) Influence of process parameters on surface roughness in rapid manufacturing for expandable polystyrene pattern. J Xi’an Jiaotong Univ 3:344–347
Lee SH, Ahn DG, Yang DY (2003) Calculation and verification of rotation angle of a four-axis hotwire cutter for transfer-type variable lamination manufacturing using expandable polystyrene foam. Int J Adv Manuf Technol 22:175–183
Juan C, Liang F, Hui X (2010) Continuous cutting technique of EPS model based on the projected outlines of STL model. J Eng Des 1:66–70
Zheng-you W, Lin-lin H, Guo-xian Z (2011) Three-dimensional carving algorithm based on the principle of layered slices. J Comput Appl 2:379–382
Chun-Xiang W, Zhen-hua L (2013) The optimization and application of layered slice of STL model. J Mech Des Manuf 3:87–89
Bao-jun Z, Su W, Wu-yi C (2004) Rapid slicing algorithm of STL data model. J Beijing Univ Aeronaut Astronaut 4:329–333
Hur SM, Kim HC, Lee SH (2002) STL file generation with data reduction by the Delaunay triangulation method in reverse engineering. Int J Adv Manuf Technol 19:669–678
Zhu H, Li N (2013) A new STL model-based approach for tool path generation in CNC incremental forming. Int J Adv Manuf Technol 69:277–290
Liang M, Wei-dong H (2008) Rapid slicing algorithm of dynamic topological reconstruction based on STL data model. Chin J Lasers 10:1623–1626
Ben-chi J, Dao-ye H (2011) Research of optimization technology on STL model slicing data. Mach Des Manuf 5:177–179
Hai-peng P, Tian-rui Z, Gen-song Z (2007) Research of generation algorithm of STL model section contour data. J Chin Mech Eng 17:2076–2079
Lei Z, Xiu-hua Z, Zhen X (2013) Optimization of polygon intersection & union algorithm based on operation on doubly-linked list. Comput Digit Eng 3:463–465
Ya-qin L, Yu-jie X (2009) The implementation of media player based on MFC. J Inf Technol 3:80–82
Wang YJ, Dong Z, Vickers GW (2007) A 3D curvature gouge detection and elimination method for 5-axis CNC milling of curved surfaces. Int J Adv Manuf Technol 33:368–378
Xiao-jun W, Jin-wen Z, Bao-quan W (2011) Crude architectural thermal cutting researched technology in stable temperature field. Mach Tool Hydraul 23:98–100
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Xiaojun, W., Qian, W., Zhixue, T. et al. Fabrication of 3D surface model with environmental materials for architectural modeling by hot cutting system. Int J Adv Manuf Technol 87, 1327–1334 (2016). https://doi.org/10.1007/s00170-015-6811-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-015-6811-1