Skip to main content
Log in

Numeric implementation of drop and tilt method of 5-axis tool positioning for machining of triangulated surfaces

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

In this paper, we present an algorithm to find a gouge-free, multipoint of contact tool path for machining a triangulated surface. The algorithm is based on a proven 3-axis method of dropping a generalized radiused end mill on to a triangulated surface to find a gouge-free tool position. This algorithm is wrapped within the bisection algorithm to find a gouge-free 5-axis tool position that touches the triangulated part at two or more points. Our algorithm does not require solving systems of nonlinear equations and has been tested on several parts.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Bedi S, Ismail F, Mahjoob MJ, Chen Y Toroidal versus ball nose and flat bottom end mills. Int J Adv Manuf 13:326–32

  2. Yaua HT, Chuanga CM, Lee YS (2004) Numerical control machining of triangulated sculptured surfaces in a stereo lithography format with a generalized cutter. Int J Prod Res 42(13): 2573–98

    Article  Google Scholar 

  3. Patel K, Bolanos GS, Bassi R, Bedi S (2011) Optimal tool shape selection based on surface geometry for three-axis CNC machining. Int J Adv Manuf Technol 57:655–70

    Article  Google Scholar 

  4. Lasemi A, Xue D, Gu P (2010) Recent development in CNC machining of freeform surfaces: A state-of-the-art review. Comput-Aided Des 42:641–54

    Article  Google Scholar 

  5. Rao N, Ismail F, Bedi S (1997) Tool path planning for five-axis machining using the principal axis method. Int J Mach Tools Manuf 37(7):1025–40

    Article  Google Scholar 

  6. Bedi S, Gravelle S, Chen Y (1997) Principal curvature alignment technique for machining complex surfaces. J manuf Sci Eng 119(4B):756–765

    Article  Google Scholar 

  7. Rao N, Bedi S, Buchal R (1996) Implementation of the principal-axis method for machining of complex surfaces. Int J Adv Manuf Technol 11(4):249–257

    Article  Google Scholar 

  8. Warkentin A, Ismail F, Bedi S (2000) Multi-point tool positioning strategy for 5-axis machining of sculptured surfaces. Comput Aided Geom Des 17(1):83–100

    Article  MathSciNet  Google Scholar 

  9. He Y, Chen Z Optimising tool positioning for achieving multi-point contact based on symmetrical error distribution curve in sculptured surface machining, The International Journal of Advanced Manufacturing Technology (2014) 1–8. doi:10.1007/s00170-014-5862-z

  10. Warkentin A, Ismail F, Bedi S (2000) Comparison between multi-point and other 5-axis tool positioning strategies. Int J Mach Tools Manuf 40(2):185–208

    Article  Google Scholar 

  11. Duvedi RK, Bedi S, Batish A, Mann S (2014) A multipoint method for 5-axis machining of triangulated surface models. Comput-Aided Des 52:17–26

    Article  Google Scholar 

  12. Lauwers B, Kiswanto G, Kruth JP (2003) Development of a five-axis milling tool path generation algorithm based on faceted models. CIRP Ann—Manuf Technol 52(1):85–8

    Article  Google Scholar 

  13. Duvedi R, Batish A, Bedi S, Mann S Scallop height of 5-axis machining of large triangles with a flat end mill, Computer-Aided Design and Applications to appear

  14. Li C, Mann S, Bedi S (2005) Error measurements for flank milling. Comput-Aided Des 37(14):1459–1468

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Stephen Mann.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Duvedi, R.K., Bedi, S., Batish, A. et al. Numeric implementation of drop and tilt method of 5-axis tool positioning for machining of triangulated surfaces. Int J Adv Manuf Technol 78, 1677–1690 (2015). https://doi.org/10.1007/s00170-014-6636-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-014-6636-3

Keywords

Navigation