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Analytical modeling of surface profile in turning and burnishing

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Abstract

Microgeometry surface profile is one of the most important characteristics of a machined surface. Among the parameters to respect, it is important to predict the surface profile which reflects the quality of the generated surface before the machining process. In this work, an analytical study was performed to predict the surface profile obtained by turning and burnishing after turning. It was noted that the surface profile depends on several parameters such as cutting parameters, tool geometry, workpiece and tool materials, and vibration parameters. The analytical results were successfully compared to experimental data obtained in the previous works of the authors.

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Abbreviations

r ε :

Cutting tool nose radius (mm)

κ r :

Direction angle of the edge (°)

f :

Feed (mm/rev)

V c :

Cutting speed (m/min)

n :

Rotation speed (rev/min)

p :

Depth of cut (turning) (mm)/ penetration depth (burnishing) (μ m)

R :

Burnishing tool radius (mm)

ε a0 :

Initial axial error (μ m)

ε r0 :

Initial radial error (μ m)

K f :

Vibration amplitude

χ a0 :

Material coefficient in axial direction

χ r0 :

Material coefficient in radial direction

n 1, n 2 :

Material constants of vibration frequency model

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Authors and Affiliations

  1. UGPMM, National Engineering School of Sfax, Sfax, BP 1173, Tunisia

    A. Bougharriou, W. Bouzid & K. Saï

Authors
  1. A. Bougharriou
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  2. W. Bouzid
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  3. K. Saï
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Correspondence to K. Saï.

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Bougharriou, A., Bouzid, W. & Saï, K. Analytical modeling of surface profile in turning and burnishing. Int J Adv Manuf Technol 75, 547–558 (2014). https://doi.org/10.1007/s00170-014-6168-x

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  • DOI: https://doi.org/10.1007/s00170-014-6168-x

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