Skip to main content
SpringerLink
Log in

Simulation and verification of near-net shaping a complex-shaped turbine disc by hot isostatic pressing process

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

A new constitutive relation for powder materials used in finite element analysis (FEA) of hot isostatic pressing (HIP) complex-shaped parts was derived from Perzyna’s elastic-viscoplasticity equations, and the stick–slip boundary modelling and thermomechanical coupling solution were achieved. The temperature-dependent mechanical and thermal parameters were determined through experiments. A complex-shaped turbine disc from Inconel 625 alloy has been simulated and produced. The predicted dimensions and relative densities have been compared with those measured from the experiments, which shows a good agreement for most regions of the turbine disc. The reasons for local predicted discrepancies and physical defects were discussed, and future improvements for FEA simulation and HIP process were outlined.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Keshavarz Sh, Khoei AR, Molaeinia Z (2013) Genetic algorithm-based numerical optimization of powder compaction process with temperature-dependent cap plasticity model. Int J Adv Mannuf Technol 64:1057–1072.

  2. Yuan WX, Mei JF, Samarov V, Seliverstov D, Wu XH (2007) Computer modelling and tooling design for near net shaped components using hot isostatic pressing. J Mater Process Technol 182:39–49

    Article  Google Scholar 

  3. Hrairi M, Chtourou H, Gakwaya A, Guillot M (2011) Modeling the powder compaction process using the finite element method and inverse optimization. Int J Adv Manuf Technol 56:631–347

    Article  Google Scholar 

  4. Abouaf M, Chenot JL, Raisson G, Baudin P (1988) Finite element simulation of hot isostatic pressing of metal powders. Int J Numer Methods Engng 25:191–212

    Article  MATH  Google Scholar 

  5. Svoboda A, Haggblad HA, Nasstrom M (1996) Simulation of hot isostatic pressing of metal powder components to near net shape. Eng Comput 13:13–37

    Article  MATH  Google Scholar 

  6. Gillia O, Boireau B, Boudot C, Cottin A, Bucci P, Vidotto F, Leibold JM, Lorenzetto P (2007) Modelling and computer simulation for the manufacture by powder HIPing of blanket shield components for ITER. Fusion Eng Des 82:2001–2007

    Article  Google Scholar 

  7. Häggblad HA, Li WB (1995) A micro mechanical based constitutive model for finite element simulation of hot isostatic pressing of powder. J Comput Methods Appl Mech Engrg 128:191–198

    Article  MATH  Google Scholar 

  8. Jeon YC, Kim KT (1999) Near-net-shape forming of 316 L stainless steel powder under hot isostatic pressing. Int J Mech Sci 41:815–830

    Article  MATH  Google Scholar 

  9. Jinka AGK (1996) A finite-element prediction of densification kinetics during the hot isostatic pressing of metal powder compacts. J Mater Process Technol 57:382–392

    Article  Google Scholar 

  10. Kim HS (2002) Densification mechanisms during hot isostatic pressing of stainless steel powder compacts. J Mater Process Technol 123:319–322

    Article  Google Scholar 

  11. Mu XY (1990) Creep mechanics. Xi ’an jiaotong university press, Xi’an China, in Chinese

    Google Scholar 

  12. Perzyna P (1966) Fundamental problems in viscoplasticity. Adv Appl Mech 9:244–368

    Google Scholar 

  13. Belaychi N, Do DP, Hoxha D (2012) A note on the numerical homogenisation of the mechanical behaviour of an argillaceous rock. Comput Geotech 41:70–78

    Article  Google Scholar 

  14. Luo YS (2000) The theoretical, experimental&practical research on rheological forming of metals. National University of Defense Technology. Changsha, China [in Chinese]

    Google Scholar 

  15. Kuhn HA, Downey CL (1971) Deformation characteristics and plasticity theory of sintered powder materials. Int J Powder Met 7:15–25

    Google Scholar 

  16. Kuhn HA (1978) Powder metallurgy processing: new techniques and analyses. Academic, New York

    Google Scholar 

  17. Shinke T, Soh T, Nakagawa T, Nohara A (1987) Numerical simulation of HIP process. Kobe Steel Eng Rep 37:29–32 [in Japanese]

    Google Scholar 

  18. Simo JC, Hughes TJR (1998) Computational inelasticity. Springer, New York

    MATH  Google Scholar 

  19. MSC. Marc, User’s Guide (2005) MSCSoftware Corporation, Santa Ana

  20. Park HM, Chung OY, Lee JH (1999) On the solution of inverse heat transfer problem using the Karhunen–Loève Galerkin method. Int J Heat Mass Transfer 42:127–142

    Article  MATH  Google Scholar 

  21. Gasik M, Zhang BS (2000) A constitutive model and FE simulation for the sintering process of powder compacts. Comp Mater Sci 18:93–101

    Article  Google Scholar 

  22. Aryanpour G (2006) Constitutive modeling for hot isostatic pressing of metal powders. J Porous Media 9:15–34

    Article  Google Scholar 

  23. Martina CL, Bouvard D, Shima S (2003) Study of particle rearrangement during powder compaction by the discrete element method. J Mech Phys Solids 51:667–693

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. State Key Laboratory of Materials Processing and Die and Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan, 430074, China

    Q. S. Wei, P. J. Xue, G. C. Liu, H. Lu, J. Huang & Y. S. Shi

Authors
  1. Q. S. Wei
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. P. J. Xue
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. G. C. Liu
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. H. Lu
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. J. Huang
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Y. S. Shi
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding authors

Correspondence to Q. S. Wei or Y. S. Shi.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wei, Q.S., Xue, P.J., Liu, G.C. et al. Simulation and verification of near-net shaping a complex-shaped turbine disc by hot isostatic pressing process. Int J Adv Manuf Technol 74, 1667–1677 (2014). https://doi.org/10.1007/s00170-014-6111-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-014-6111-1

Keywords

Search

Navigation