Skip to main content
Log in

Multi-objective optimization of production control mechanisms for multi-stage serial manufacturing-inventory systems

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Single-model multi-stage serial production/inventory systems with stochastic order arrival and service times are examined. The manufacturing systems are controlled by Kanban, Base Stock, CONWIP, and CONWIP/Kanban Hybrid mechanisms. Discrete-event simulation models of the manufacturing systems are developed. Four simulation cases are examined where optimal or near-optimal parameters for the control policies are obtained by integrating the simulation models with multi-objective evolutionary algorithm in order to minimize mean WIP and mean number of backordered demands simultaneously. The non-dominated sets are compared in terms of several metrics for comparing Pareto fronts.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Aghajani M, Keramati A, Javadi B (2012) Determination of number of kanban in a cellular manufacturing system with considering rework process. Int J Adv Manuf Technol 63:1177–1189

    Article  Google Scholar 

  2. Almomani MA, Aladeemy M, Abdelhadi A, Mumani A (2013) A proposed approach for setup time reduction through integrating conventional SMED method with multiple criteria decision-making techniques. Comput Ind Eng 66(2):461–469

    Article  Google Scholar 

  3. Andijani AA (1998) A multi-criterion approach for Kanban allocations. Omega Int J Manag Sci 26(4):483–493

    Article  Google Scholar 

  4. Box GEP, Hunter WG, Hunter JS (2005) Statistics for experimenters: design, innovation and discovery. Wiley-Interscience, New Jersey

    Google Scholar 

  5. Deb K, Agrawal S, Pratap A, Meyarivan T (2000) A fast elitist non-dominated sorting genetic algorithm for multi-objective optimization: NSGA-II. In: Schoenauer M, Deb K, Rudolph G, Yao X, Lutton E, Merelo JJ, Schwefel HP (eds) Parallel problem solving from nature—PPSN VI. Springer, Berlin Heidelberg, pp 849–858

  6. Duri C, Frein Y, Di Mascolo M (2000) Comparison among three pull control policies: kanban, base stock and generalized kanban. Ann Oper Res 93:41–69

    Article  MathSciNet  MATH  Google Scholar 

  7. Geraghty J, Heavey C (2005) A review and comparison of hybrid and pull-type production control strategies. OR Spectr 27:435–457

    Article  MathSciNet  MATH  Google Scholar 

  8. Gonzalez-R PL, Framinan JM, Pierreval H (2012) Token-based pull production control systems: an introductory overview. J Intell Manuf 23:5–22

    Article  Google Scholar 

  9. Hou TH, Hu WC (2011) An integrated MOGA approach to determine the Pareto-optimal kanban number and size for a JIT system. Expert Syst Appl 38(5):5912–5918

    Article  Google Scholar 

  10. Ishibuchi H, Narukawa K, Tsukamoto N, Nojima Y (2008) An empirical study on similarity-based mating for evolutionary multiobjective combinatorial optimization. Eur J Oper Res 188(1):57–75

    Article  MATH  Google Scholar 

  11. Knowles J, Corne D (2002) On metrics for computing non-dominated sets. Proceedings of the World Congress on Computational Intelligence, pp 711–716

  12. Koulouriotis DE, Xanthopoulos AS, Tourassis VD (2010) Simulation optimisation of pull control policies for serial manufacturing lines and assembly manufacturing systems using genetic algorithms. Int J Prod Res 48(10):2887–2912

    Article  MATH  Google Scholar 

  13. Krishnamurthy A, Suri R, Vernon M (2004) Re-examining the performance of MRP and kanban material control strategies for multi-product flexible manufacturing systems. Int J Manuf Sys 16:123–150

    Article  MATH  Google Scholar 

  14. Lavoie P, Gharbi A, Kenné JP (2010) A comparative study of pull control mechanisms for unreliable homogenous transfer lines. Int J Prod Econ 124(1):241–251

    Article  Google Scholar 

  15. Liberopoulos G, Dallery Y (2000) A unified framework for pull control mechanisms in multi-stage manufacturing systems. Ann Oper Res 93:325–355

    Article  MathSciNet  MATH  Google Scholar 

  16. Ng AHC, Bernedixen J, Syberfeldt A (2012) A comparative study of production control mechanisms using simulation-based multi-objective optimization. Int J Prod Res 50(2):359–377

    Article  Google Scholar 

  17. Okabe T, Jin Y, Sendhoff B (2003) A critical survey of performance indices for multi-objective optimization. In Sarker R, Reynolds R, Abbass H, Tan KC, McKay B, Essam D, Gedeon T (Eds) Proc. of the IEEE Congress on Evolutionary Computation–CEC 2003, pp 878–885

  18. Sato R, Khojasteh-Ghamari Y (2012) An integrated framework for card-based production control. J Intell Manuf 23:717–731

    Article  Google Scholar 

  19. Shahabudeen P, Gopinath R, Krishnaiah K (2002) Design of bi-criteria kanban system using simulated annealing technique. Comput Ind Eng 41(4):355–370

    Article  Google Scholar 

  20. Sharma S, Agrawal N (2009) Selection of a pull production control policy under different demand situations for a manufacturing system by AHP-algorithm. Comput Oper Res 36(5):1622–1632

    Article  MATH  Google Scholar 

  21. Tan KC, Khor EF, Lee TH (2005) Multiobjective evolutionary algorithms and applications. Springer-Verlag, London

    MATH  Google Scholar 

  22. Zitzler E, Laumanns M, Thiele L (2002) SPEA2: improving the strength Pareto evolutionary algorithm for multiobjective optimization. In Giannakoglou K, Tsahalis D, Periaux J, Papailiou K, Fogarty T (Eds) Evolutionary methods for design, optimization and control with applications to industrial problems—EUROGEN 2001. CIMNE, pp 95–100

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to A. S. Xanthopoulos.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Xanthopoulos, A.S., Koulouriotis, D.E. Multi-objective optimization of production control mechanisms for multi-stage serial manufacturing-inventory systems. Int J Adv Manuf Technol 74, 1507–1519 (2014). https://doi.org/10.1007/s00170-014-6052-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-014-6052-8

Keywords

Navigation