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Value Stream Mapping: a study about the problems and challenges found in the literature from the past 15 years about application of Lean tools

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Abstract

Value stream mapping (VSM) is an important tool of the lean approach and is used to identify value-adding activities and those considered wasteful of materials and the flow of information and people. However, when not applied correctly, VSM can complicate the identification of waste, lead to misinterpretations and assessment mistakes, and undermine the implementation of future improvements. The purpose of this paper is to investigate the main difficulties and limitations encountered during the construction of current state maps, analysis of the associated causes, and pointing out of guidelines to facilitate the use of VSM to map processes. To do so, a search and evaluation of papers in journals, conferences, theses, and dissertations was conducted, and the articles were categorized according to the field of application (factory floor, supply chain, product development and services) and approach (theoretical or practical). In conclusion, this paper criticizes some ways that VSM has been used, observing that important constraints created by its application must be considered and that when used incorrectly, the tool can lead to mistakes that can cause problems instead of benefits. Considering the problems identified, the paper suggests future works for improving the use of VSM for mapping processes.

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Authors and Affiliations

  1. Department of Production and Systems Engineering, Santa Catarina Federal University (UFSC), Florianópolis, Brazil

    Ana Julia Dal Forno & Fernando Antonio Forcellini

  2. Department of Chemistry and Physics and the Post-Graduation Program in Industrial Systems and Processes, University in Santa Cruz do Sul (UNISC), Santa Cruz do Sul, Brazil

    Fernando Augusto Pereira & Liane M. Kipper

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  1. Ana Julia Dal Forno
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  2. Fernando Augusto Pereira
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  3. Fernando Antonio Forcellini
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  4. Liane M. Kipper
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Correspondence to Ana Julia Dal Forno.

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Forno, A.J.D., Pereira, F.A., Forcellini, F.A. et al. Value Stream Mapping: a study about the problems and challenges found in the literature from the past 15 years about application of Lean tools. Int J Adv Manuf Technol 72, 779–790 (2014). https://doi.org/10.1007/s00170-014-5712-z

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