Abstract
The innovative hot stamping press of quenchable steel mainly includes two stages: hot forming of blank at elevated temperature and quenching of hot stamped part in closed water-cooled tools. Crucial stage in hot stamping process is quenching of hot formed part in water-cooled tool to achieve final high ultimate tensile strength. In quenching stage, cooling rate of hot stamped part has a significant effect on final mechanical properties of hot stamped part. Hence, in this paper, a new method is proposed to optimize cooling system to improve effectiveness of quenching and thus final mechanical properties of hot stamped part. In this method, cooling channel is introduced in tools, and hot stamping experiments are combined with corresponding finite element numerical simulations to optimize cooling system. According to cooling system optimization, two different sets of tools used to manufacture square-box-shaped part and B pillar of automobile are manufactured using drilling method and pre-embedding method, respectively. Hot stamping experiments and corresponding simulations are performed to verify the effectiveness of optimized cooling system.
Similar content being viewed by others
References
Hein P (2005) A global approach of the finite element simulation of hot stamping. Adv Mater Res 6–8:763–770
Choi H, Kim B, Nam K, Ha S, Cha S, Kang C (2011) Development of hot stamped center pillar using form die with channel type indirect blank holder. Int J Automot Technol 12(6):887–894
Tro¨ster T, Rostek W (2004) Innovative Warmumformung. Neuere Entwicklungen der Blechumformung. Intern conference, Fellbach. 51–65
Eriksson M, Oldenburg M, Somani MC, Karjalainen LP (2002) Testing and evaluation of material data for analysis of forming and hardening of boron steel components. Model Simul Mater Sci Eng 10:277–294
Sikora S, Lenze J (2006) Hot-forming important parameters for the production of high strength BIW Parts. IDDRG, 295–301
Karbasian H, Tekkaya AE (2010) A review on hot stamping. J Mater Process Technol 210:2103–2118
Hongsheng L, Zhongwen X, Jun B, Baoyu S (2010) Investigation of the hot-stamping process for advanced high-strength steel sheet by numerical simulation. J Mater Eng Perform 3(9):325–334
Hongsheng L, Jun B, Zhongwen X, Dejing Z (2011) Modeling and FE simulation of quenchable high strength steels sheet metal hot forming process. J Mater Eng Perform 20(6):894–902
Hongsheng L, Wei L (2011) Numerical and experimental investigation into hot forming of ultra high strength steel sheet. J Mater Eng Perform 20(1):1–10
Chiaming Y, Jui-Cheng L, Wujeng L (2005) The selection of optimal cooling parameters for the multi-cavity die. Int J Adv Manuf Technol 26(3):228–235
Jean-Luc M (2007) Optimization of the cooling regime of hot-rolled complex beams. Int J Adv Manuf Technol 32((7–8)):711–718
Weinert K, Mehnen J, Michelitsch T, Bartz BT (2004) A multi objective approach to optimize temperature control systems of molding tools. Production Engineering, XI 1:77–80
So H, Steinbeiss H, Hoffmann H (2006) Entwicklung einer Methodik zur Optimierung von Umformwerkzeugen für die Warmblechumformung, Bereichs- und Industriekolloquium, 1. Erlanger Workshop Warmblechumformung: 102–117
McAdams W H, Heat transmission, 3rd ed., McGraw Hill, 1954, p180
Sellers L (1996) Proc. Of 2nd Int. Conf. Modeling of metals rolling processes. The Institute of Materials, London
Jun B, Hongsheng L (2010) The investigation of flow stress of quenchable boron steel at elevated temperature. Mater Sci Technol 8:48–51
Hae-June K, Yong-Phil J, Kang C-G (2013) Effect of progressive forming process and processing variables on the formability of aluminium bipolar plate with microchannel. Int J Adv Manuf Technol 64(5–8):681–694
Chengxi L, Junjia C, Zhongwen X (2012) Investigation of cooling effect of hot-stamping dies by numerical simulation. Physics Procedia 25:118–124
Xin J, Min Y, Lin P, Feng Q (2011) Investigation on the failure mechanism of DP590-22MnB5 (quenched) and DP590–DP590 spot-welding joints. J Iron Steel Res Int 18:936–940
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Liu, H., Lei, C. & Xing, Z. Cooling system of hot stamping of quenchable steel BR1500HS: optimization and manufacturing methods. Int J Adv Manuf Technol 69, 211–223 (2013). https://doi.org/10.1007/s00170-013-4996-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-013-4996-8