Abstract
In order to select the best possible design from various candidates based on structure configurations of traveling components, it is essential to evaluate the effects of traveling joints on dynamic behavior of large machine tools. Firstly, regression analysis and energy method were used to determine the nonlinear parameters of the metal–plastic joints. Then, a nonlinear receptance coupling approach was used to establish a simplified model of a large machine tool including nonlinear joints. The evaluations of the large machine tool were analyzed with different milling forces. The results show that the nonlinearity of traveling joints significantly influences the resonant frequency and the response amplitudes. Experimental verifications were performed on a prototype of a large machine tool for milling large gears.
Article PDF
Similar content being viewed by others
Avoid common mistakes on your manuscript.
References
Acedo EG, Olarra A, Lopez LN (2012) A method for thermal characterization and modeling of large gantry-type machine tools. Int J Adv Manuf Technol 62:875–886. doi:10.1007/s00170-011-3879-0
Kennedy B (2008) Larger machine tool issues. Cutting Tool Eng 59:41–48
Dhupia J, Powalka B, Katz R, Ulsoy AG (2006) Dynamics of the arch-type reconfigurable machine tool. Int J Mach Tools Manuf 47:326–334
Huo D, Cheng K, Wardle F (2010) Design of a 5-axis ultra-precision micro-milling machine—UltraMill. Part 2: integrated dynamic modeling, design optimization and analysis. Int J Adv Manuf Technol 47:879–890. doi:10.1007/s00170-009-2929-1
Ravve I, Gottlieb O, Yarnitzky Y (1997) Nonlinear dynamics and stability of a machine tool traveling joint. Nonlinear Dyn 13:373–394
Mhala VP, Grad IE (2008) Contact deformation of machine tool joints using UHMWPE under varying process parameters and environmental conditions. IE(I)J-PR 89:19–24
Kolar P, Sulitka M, Janota M (2011) Simulation of dynamic properties of a spindle and tool system coupled with a machine tool frame. Int J Adv Manuf Technol 54:11–20. doi:10.1007/s00170-010-2917-7
Duncan GS, Tummond MF, Schmitz TL (2005) An investigation of the dynamic absorber effect in high-speed machining. Int J Mach Tools Manuf 45:497–507
Carrella A, Ewins DJ (2011) Identifying and quantifying structural nonlinearities in engineering applications from measured frequency response functions. Mech Syst Signal process 25:1011–1027. doi:10.1016/j.ymssp.2010.09.011
Stry GI, Mook DJ (1992) An experimental study of nonlinear dynamic system identification. Nonlinear Dyn 3:1–11
Andersson PBU, Kropp W (2008) Time domain contact model for tyre/road interaction including nonlinear contact stiffness due to small-scale roughness. J Sound Vib 318:296–312
Brutti C, Coglitore G, Valentini PP (2011) Modeling 3D revolute joint with clearance and contact stiffness. Nonlinear Dyn 66:531–548. doi:10.1007/s11071-010-9931-z
Fawzi MA (2011) Time-varying total stiffness matrix of a rigid machine spindle-angular contact ball bearings assembly: theory and analytical/experimental verifications. Shock Vib 18:641–670. doi:10.3323/SAV-2010-0577
Yigit AS, Ulsoy AG (2002) Dynamic stiffness evaluation for reconfigurable machine tools including weakly non-linear joint characteristics. Proc ImechE Part B: J Mech Manuf 216:87–101
Andrew C, Cockburn JA, Waring AE (1967) Metal surfaces in contact under normal forces: some dynamic stiffness and damping characteristics. Proc Instn Mech Engrs 68:92–100
Dekoninck C (1972) Deformation properties of metallic contact surfaces of joints under the influence of dynamic tangential loads. Int J Mach Des Res 12(3):193–199
Rogers PF, Boothroyd G (1975) Damping at metallic interfaces subjected to oscillating tangential loads. Trans ASME, J Eng for Industry 97(3):1087–1093
Shi X, Polycarpou AA (2008) Investigation of contact stiffness and contact damping for magnetic storage head-disk interfaces. Trans ASME, J Tribol 130:021901–021909
Liu W, Ewins DJ (2002) Substructure synthesis via elastic media. J\ Sound Vib 257:361–379. doi:10.1006/jsvi.5044
Schmitz TL, Duncan GS (2005) Three-component receptance coupling substructure analysis for tool point dynamics prediction. J Manuf Sci Eng 127:781–790
Marchelek K, Szwengier G, Bodnar A (1999) Experimental investigation of relative coefficients of vibration energy dissipation in slideway joint contacts of machine tools. Comput Methods Exp Meas IX:77–86
Ferreira JV, Ewins DJ (1996) Nonlinear receptance coupling approach based on describing function. Proceeding 14th International Modal Analysis Conference, Hawaii 1:1034–1040.
Liu H, Zhao WH (2010) Dynamic characteristic analysis for machine tools based on concept of generalized manufacturing space. J Mech Eng 46:54–60
Wen BC, Li YN, Han QK (2001) Nonlinear vibration theory and its application. Northeast University Press, Shenyang
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
Open Access This article is distributed under the terms of the Creative Commons Attribution License which permits any use, distribution, and reproduction in any medium, provided the original author(s) and the source are credited.
About this article
Cite this article
Ding, W.Z., Huang, X.D., Wang, M.L. et al. An approach to evaluate the effects of nonlinear traveling joints on dynamic behavior of large machine tools. Int J Adv Manuf Technol 68, 2025–2032 (2013). https://doi.org/10.1007/s00170-013-4806-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-013-4806-3