Skip to main content
Log in

Evaluation of thermal debinding of injection-molded boron carbide in an ambient atmosphere

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Characterization of thermal debinding of boron carbide green samples in an ambient atmosphere with the temperature range of 350 to 500 °C was investigated. Binders are easier to remove in the ambient atmosphere because of the continuous oxygen supply. XRD results show that the diffraction peak of B2O3 appears in debound samples above 350 °C. The diameter and mass of the samples display no significant changes when the debinding temperature is below 400 °C. Moreover, glassy phases are not observed through the analysis on fracture surfaces by scanning electron microscope and debound samples have enough strength for the handling. The linear shrinkage and mass growth of debound samples improve markedly with increasing debinding temperature. Glassy phases are observed when debinding temperature is above 500 °C. Furthermore, the linear shrinkages of these sintered samples debound in the ambient atmosphere below 400 °C are about 18 % which are consistent with the sintered samples debound beforehand in Ar. Therefore, thermal debinding in an ambient atmosphere under suitable temperature (400 °C) is feasible for powder injection-molded B4C material.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Liu CX, Sun JL (2010) Erosion behavior of B4C-based ceramic composites. Ceram Int 36:1297–1302

    Article  Google Scholar 

  2. Lee H, Speyer RF (2003) Pressureless sintering of boron carbide. J Am Ceram Soc 86:1468–1473

    Article  Google Scholar 

  3. Yazdani A, Salahinejad E (2011) Evolution of reinforcement distribution in Al–B4C composites during accumulative roll bonding. Mater Des 32:3137–3142

    Article  Google Scholar 

  4. Deng JX (2005) Erosion wear of boron carbide ceramic nozzles by abrasive air-jets. Mater Sci Eng A Struct 408:227–233

    Article  Google Scholar 

  5. Cho N, Bao Z, Speyer RF (2005) Density and hardness-optimized pressureless sintered and post-hot isostatic pressed B4C. J Mater Res 20:2110–2116

    Article  Google Scholar 

  6. Sharifi EM, Karimzadeh F, Enayati MH (2011) Fabrication and evaluation of mechanical and tribological properties of boron carbide reinforced aluminum matrix nanocomposites. Mater Des 32:3263–3271

    Article  Google Scholar 

  7. Baharvandi HR, Hadian AM, Abdizadeh A, Ehsani N (2006) Investigation on addition of ZrO2–3 mol% Y2O3 powder on sintering behavior and mechanical properties of B4C. J Mater Sci 41:5269–5273

    Article  Google Scholar 

  8. Suri AK, Subramanian C, Sonber JK, Murthy TSR (2010) Synthesis and consolidation of boron carbide: a review. Int Mater Rev 55:4–40

    Article  Google Scholar 

  9. Piotter V, Mueller T, Plewa K, Prokop J, Ritzhaupt-Kleissl HJ, Hausselt J (2010) Manufacturing of complex-shaped ceramic components by micropowder injection molding. Int J Adv Manuf Technol 46:131–134

    Article  Google Scholar 

  10. Tan LP, Joshi SC, Yue CY, Lam YC, Hu X, Tam KC (2003) Effect of shear heating during injection moulding on the morphology of PC/LCP blends. Acta Mater 51:6269–6276

    Article  Google Scholar 

  11. Li DX, Hou HT, Liang LH, Lee K (2010) Powder injection molding 440C stainless steel. Int J Adv Manuf Technol 49:105–110

    Article  Google Scholar 

  12. Zhang SX, Chandrasekaran M, Li QF, Ho MK, Yong MS (2008) Studies on the fabrication of tool steel components with micro-features by PIM. Int J Adv Manuf Technol 38:278–284

    Article  Google Scholar 

  13. Liu L, Loh NH, Tay BY, Tor SB, Murakoshi Y, Maeda R (2006) Micro powder injection molding: sintering kinetics of microstructured components. Scripta Mater 55:1103–1106

    Article  Google Scholar 

  14. Imgrund P, Rota A, Petzoldt F, Simchi A (2007) Manufacturing of multi-functional micro parts by two-component metal injection moulding. Int J Adv Manuf Technol 33:176–186

    Article  Google Scholar 

  15. Ruh A, Piotter V, Plewa K, Ritzhaupt-Kleiss HJ, Hauβel J (2012) Studies on size accuracy of microgear wheels produced by powder injection molding of zirconia feedstocks. Int J Adv Manuf Technol 58:1051–1059

    Article  Google Scholar 

  16. Lu Z, Wang ZL, Zhang KF, Wang CR (2012) The effects of pre-oxidation on the sintering and mechanical property of powder injection moulded SiC material. Mater Des 33:231–235

    Article  Google Scholar 

  17. Schwetz KA, Sigl LS, Pfau L (1997) Mechanical properties of injection moulded B4C–C ceramics. J Solid State Chem 133:68–76

    Article  Google Scholar 

  18. Li YQ, Qiu T (2005) Oxidation behavior of boron carbide powder. Mater Sci Eng A Struct 444:184–191

    Article  Google Scholar 

  19. Riu DH, Choi R, Kim HE (1995) Oxidation behavior and strength of B4C–30 wt% SiC composite materials. J Mater Sci 30:3897–3902

    Article  Google Scholar 

  20. Gogotsi GA, Gogotsi YG, Ostrovoj DY (1988) Mechanical behavior of hot-pressed boron carbide in various atmospheres. J Mater Sci Lett 7:814–817

    Article  Google Scholar 

  21. Steiner H (2005) Modeling of boron carbide oxidation in steam. J Nucl Mater 345:75–83

    Article  Google Scholar 

  22. Steinbruck M, Meier A, Stegmaier U, Steinbock L (2004) Experiments on the oxidation of boron carbide at high temperatures. Report FZKA 6979

  23. Krauss W, Schanz G, Steiner H (2003) TG-Rig tests thermal balance on the oxidation of B4C. Basic experiments modeling and evaluation approach. Report FZKA6883

  24. Wang CR, Lu Z, Zhang KF (2012) Small-hole arrays of ceramic materials manufactured by micro powder injection molding. Int J Adv Manuf Technol 59:969–976

    Google Scholar 

  25. Liu XQ, Li YM, Yue JL, Luo FH (2008) Deformation behavior and strength evolution of MIM compacts during thermal debinding. Trans Nonferrous Metals Soc China 18:278–284

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Zhen Lu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Wang, C., Lu, Z. & Zhang, K. Evaluation of thermal debinding of injection-molded boron carbide in an ambient atmosphere. Int J Adv Manuf Technol 64, 1751–1757 (2013). https://doi.org/10.1007/s00170-012-4138-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-012-4138-8

Keywords

Navigation