Skip to main content
Log in

Position deviation in V-die bending process with asymmetric bend length

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Novel finite element analyses and a series of experiments are performed to clarify basic characteristics of high-strength steel sheet metal during fabrication by asymmetric V-die bending processes. The proposed strategy for elastic–plastic FE simulation is used to simulate asymmetric V-die bending process to test its viability for friction contact processes. Accordingly, a series of experiments is performed to verify the numerical simulation. The calculation agrees well with the experiment. The effects of process parameters such as lubrication (contact friction), material properties, and process geometries on position deviation in bending point were experimentally tested to determine the dominant parameters for minimizing position deviation in sheet metal bending processes. Moreover, springback phenomenon is also discussed to minimize bending defects and to obtain a precise asymmetric bent component. This study could be used as a process design guideline for asymmetric bending of high-strength steel sheets.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Gardiner FJ (1957) The springback of metals. ASME J Appl Mech 79:1–9

    Google Scholar 

  2. Weinmann KJ, Shippell RJ (1978) Effect of tool and workpiece geometries upon bending forces and springback in 90 degree V-die bending of HSLA steel plate. In: Sixth North American Metal Working Research Conference Proceeding, pp 220–227

  3. Huang YM, Takizawa H, Makinouchi A, Nakagawa T (1989) Elastic–plastic analysis of V-bending process. In: Spring Proc. Plastic Working, Cho-Fu, Tokyo, pp 275–278

  4. Huang YM, Lu YH, Makinouchi A (1992) Elasto-plastic finite-element analysis of V-shape sheet bending. J Mater Process Technol 35:129–150

    Article  Google Scholar 

  5. Ogawa H, Makinouchi A, Takizawa H, Mori N (1993) Development of an elasto-plastic FE code for accurate prediction of springback in sheet bending processes and its validation by experiments. In: Advanced Technology of Plasticity, Proceeding of the Fourth International Conference on Technology of Plasticity, pp 1641–1646

  6. Huang YM, Chen TC (2005) Influence of blank profile on the V-die bending camber process of sheet metal. Int J Adv Manuf Technol 25:668–677

    Article  Google Scholar 

  7. Huang YM (2007) Finite element analysis on the V-die coining bend process of steel metal. Int J Adv Manuf Technol 34:287–294

    Article  Google Scholar 

  8. Datsko J, Yang CT (1960) Correlation of bendability of materials with their tensile properties. ASME J Eng Ind 82:309–314

    Article  Google Scholar 

  9. Takenaka N, Tozawa Y, Suzuki K (1971) Material characteristic value for evaluation of bendability and methods for measuring these values. Ann CIRP 20:53–54

    Google Scholar 

  10. Cupka V, Nakagawa T, Tiyamoto H, Kudo H (1973) Fine bending with counter pressure. Ann CIRP 22:73–74

    Google Scholar 

  11. Kals JAG, Veenstra PC (1974) On the critical radius in sheet bending. Ann CIRP 23:55–56

    Google Scholar 

  12. Wang C, Kinzel G, Altan T (1993) Mathematical modeling of plane-strain bending of sheet and plate. J Mater Process Technol 39:279–304

    Article  Google Scholar 

  13. Leu DK (1997) A simplified approach for evaluation bendability and springback in plastic bending of anisotropic sheet metals. J Mater Process Technol 66:9–17

    Article  Google Scholar 

  14. Bakhshi-Jooybari M, Rahmani B, Daeezadeh V, Gorji A (2009) The study of spring-back of CK67 steel sheet in V-die and U-die bending processes. Mater Des 30(7):2410–2419

    Article  Google Scholar 

  15. Narayanasamy R, Padmanabhan P (2009) Application of response surface methodology for predicting bend force during air bending process in interstitial free steel sheet. Int J Adv Manuf Technol 44:38–48

    Article  Google Scholar 

  16. Farsi MA, Arezoo B (2009) Development of a new method to determine bending sequence in progressive dies. Int J Adv Manuf Technol 43:52–60

    Article  Google Scholar 

  17. Yu HY (2009) Variation of elastic modulus during plastic deformation and its influence on springback. Mater Des 30:846–850

    Article  Google Scholar 

  18. Ramezani M, Mohd Ripin Z, Ahmad R (2010) Modelling of kinetic friction in V-bending of ultra-high-strength steel sheets. Int J Adv Manuf Technol 46:101–110

    Article  Google Scholar 

  19. Ramezani M, Mohd Ripin Z (2010) A friction model for dry contacts during metal-forming processes. Int J Adv Manuf Technol 51:93–102

    Article  Google Scholar 

  20. Kardes Sever N, Mete OH, Demiralp Y, Choi C, Altan T (2012) Springback prediction in bending of AHSS-DP 780. In: Proceedings of NAMRI/SME 40, pp 1–10

  21. Fu ZM (2012) Numerical simulation of springback in air-bending forming of sheet metal. Appl Mech Mater 121–126:3602–3606

    Google Scholar 

  22. Malikov V, Ossenbrink R, Viehweger B, Michailov V (2012) Experimental investigation and analytical calculation of the bending force for air bending of structured sheet metals. Adv Mater Res 418–420:1294–1300

    Google Scholar 

  23. McMeeking RM, Rice JR (1975) Finite element formulations for problems of large elastic–plastic deformation. Int J Solids Struct 11:601–606

    Article  MATH  Google Scholar 

  24. Oden JT, Pries EB (1983) Nonlocal and nonlinear friction law and variational principles for contact problems in elasticity. ASME J Appl Mech 50:67–76

    Article  MATH  Google Scholar 

  25. Yamada Y, Yoshimura N, Sakurai T (1968) Plastic stress–strain matrix and its application for the solution of elastic–plastic problems by the finite element method. Int J Mech Sci 10:343–354

    Article  MATH  Google Scholar 

  26. Leu DK (1996) Finite-element simulation of hole-flanging process of circular sheets of anisotropic materials. Int J Mech Sci 38(8–9):917–933

    Article  MATH  Google Scholar 

  27. Ohwue T, Yoshida T, Shirai Y, Kikuma T (2002) Experiments and static implicit FEM analysis of springback in bend forming of bumper model. J JSTP 43(494):219–223

    Google Scholar 

  28. Leu DK (1998) Effects of process variables on V-die bending process of steel sheet. Int J Mech Sci 40(7):631–650

    Article  MATH  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Daw-Kwei Leu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Leu, DK. Position deviation in V-die bending process with asymmetric bend length. Int J Adv Manuf Technol 64, 93–103 (2013). https://doi.org/10.1007/s00170-012-3998-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-012-3998-2

Keywords

Navigation