Skip to main content

Advertisement

Log in

A genetic algorithm for the design of job rotation schedules considering ergonomic and competence criteria

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Job rotation is an organizational strategy increasingly used in manufacturing systems as it provides benefits to both workers and management in an organization. Job rotation prevents musculoskeletal disorders, eliminates boredom and increases job satisfaction and morale. As a result, the company gains a skilled and motivated workforce, which leads to increases in productivity, employee loyalty and decreases in employee turnover. A multi-criteria genetic algorithm is employed to generate job rotation schedules, with considering the most adequate employee-job assignments to prevent musculoskeletal disorders caused by accumulation of fatigue. The algorithm provides the best adequacy available between workers and the competences needed for performing the tasks. The design of the rotation schedules is based not only on ergonomic criteria but also on issues related to product quality and employee satisfaction. The model includes the workers’ competences as a measure for the goodness of solutions.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Podniece Z (2008) Work-related musculoskeletal disorders: prevention report. European Agency for Safety and Health at Work, Belgium

    Google Scholar 

  2. Bernard B, Sauter S, Fine LJ, Petersen I, Hales T (1994) Job task and psychosocial risk factors for work-related musculoskeletal disorders among new paper employees. Scand J Work Environ Health 20:417–426

    Article  Google Scholar 

  3. Emodi T, Zhang WJ, Lang SYT, Bi ZM (2007) A framework for modeling and analysis of human repetitive operations in a production assembly line. International SAE Digital Human Modeling for Design and Engineering Conference And Exhibition, University District Seattle, Washington, USA

    Book  Google Scholar 

  4. Huang HJ (1999) Job rotation from the employees’ point of view. Res Hum R M 7:75–85

    Google Scholar 

  5. Eriksson T, Ortega J (2006) The adoption of job rotation: testing the theories. Ind Labor Relat Rev 59:653–666

    Google Scholar 

  6. Azizi N, Zolfaghari S, Liang M (2010) Modeling job rotation in manufacturing systems: the study of employee’s boredom and skill variations. Int J Prod Econ 123:69–85

    Article  Google Scholar 

  7. Cunningham BJ, Eberle T (1990) A guide to job enrichment and redesign. Personnel 67:56–61

    Google Scholar 

  8. Rissen D, Melin B, Sandsjö L, Dohns I, Lundberg U (2002) Psychophysiological stress reactions, trapezius muscle activity, and neck and shoulder pain among female cashiers before and after introduction of job rotation. Work Stress 16:127–137

    Article  Google Scholar 

  9. Jonsson B (1988) Electromyographic studies of job rotation. Scand J Work Environ Health 14:108–109

    Google Scholar 

  10. Hazzard L, Mautz J, Wrightsman D (1992) Job rotation cuts cumulative trauma cases. Personnel 71:29–32

    Google Scholar 

  11. Papadimitriou CH, Steiglitz K (1982) Combinatorial optimization: algorithms and complexity. Dover, New York

    MATH  Google Scholar 

  12. Carnahan BJ, Redfern MS, Norman B (2000) Designing safe job rotation schedules using optimization and heuristic search. Ergonomics 43:543–560

    Article  Google Scholar 

  13. Tharmmaphornphilas W, Norman B (2004) A quantitative method for determining proper job rotation intervals. Ann Oper Res 128:251–266

    Article  MATH  Google Scholar 

  14. Yaoyuenyong S, Nanthavanij S (2006) Hybrid procedure to determine optimal workforce without noise hazard exposure. Comput Ind Eng 51:743–764

    Article  Google Scholar 

  15. Costa AM, Miralles C (2009) Job rotation in assembly lines employing disabled workers. Int J Prod Econ 120:625–632

    Article  Google Scholar 

  16. Aryanezhad MB, Kheirkhah V, Deljoo V, Mirzapour Al-e-hashem SMJ (2009) Designing safe job rotation schedules based upon workers skills. Int J Adv Manuf Technol 41:193–199

    Article  Google Scholar 

  17. Tharmmaphornphilas W, Norman BA (2007) A methodology to create robust job rotation schedules. Ann Oper Res 155:339–360

    Article  MathSciNet  MATH  Google Scholar 

  18. Nanthavanij S, Kullpattaranirun T (2001) A genetic algorithm approach to determine minimax work assignments. Int J Ind Eng Theor 8:176–185

    Google Scholar 

  19. Kullpattaranirun T, Nanthavanij S (2005) A heuristic genetic algorithm for solving complex safety-based work assignment problems. Int J Ind Eng Theor 12:45–57

    Google Scholar 

  20. Diego-Mas JA, Asensio-Cuesta S, Sanchez-Romero MA, Artacho-Ramirez MA (2009) A multi-criteria genetic algorithm for the generation of job rotation schedules. Int J Ind Ergon 39:23–33

    Article  Google Scholar 

  21. Seçkiner SU, Kurt M (2007) A simulated annealing approach to the solution of job rotation scheduling problems. Appl Math Comput 188:31–45

    Article  MATH  Google Scholar 

  22. Seçkiner SU, Kurt M (2008) Ant colony optimization for the job rotation scheduling problem. Appl Math Comput 201:149–160

    Article  MathSciNet  MATH  Google Scholar 

  23. Spencer L, Spencer S (1993) Competence at work: models for superior performance. Wiley, New York

    Google Scholar 

  24. Ashkanasy NM, Hartel CEJ, Daus CS (2002) Diversity and emotion: the new frontiers in organizational behavior and research. J Manag 28:307–338

    Article  Google Scholar 

  25. Triggs DD, King PM (2000) Job rotation: an administrative strategy for hazard control. Prof Saf 45:32–34

    Google Scholar 

  26. Holland JH (1975) Adaptation in natural and artificial systems. University of Michigan Press, Ann Arbor, Michigan

    Google Scholar 

  27. Emodi T, Zhang WJ (2008) Injury analysis in assembly and production lines: a state of the art review. Int J Ergon Hum Factors 30:11–38

    Google Scholar 

  28. Glover F (1986) Future paths for integer programming and links to artificial intelligence. Comput Oper Res 13:533–549

    Article  MathSciNet  MATH  Google Scholar 

  29. Chambers LD (1995) Practical handbook of genetic algorithms: new frontiers, 1st edn. CRC, Boca Raton, Florida

    Book  MATH  Google Scholar 

  30. Chambers LD (1998) Practical handbook of genetic algorithms: complex coding system, 1st edn. CRC, Boca Raton, Florida

    Book  Google Scholar 

  31. Chambers LD (2000) Practical handbook of genetic algorithms: applications, 2nd edn. CRC, Boca Raton, Florida

    Book  MATH  Google Scholar 

  32. Davis L (1991) Handbook of genetic algorithms. Van Nostrand Reinhold, New York

    Google Scholar 

  33. Goldberg DE (1989) Genetic algorithms in search, optimization and machine learning. Addison-Wesley, Massachusetts

    MATH  Google Scholar 

  34. Rodgers SH (1986) Ergonomic design for people at work. Van Nostrand Reinhold, New York

    Google Scholar 

  35. Rodgers SH (1992) A functional job analysis technique. Occup Med State Art 7:679–711

    Google Scholar 

  36. Waters TR, Putz-Anderson V, Garg A, Fine LJ (1993) Revised NIOSH equation for the design and evaluation of manual lifting tasks. Ergonomics 7:749–776

    Article  Google Scholar 

  37. McAtamney L, Corlett EN (1993) RULA: A survey method for the investigation of work-related upper limb disorders. Appl Ergon 24:91–99

    Article  Google Scholar 

Download references

Acknowledgments

We thank the Universidad Politécnica de Valencia for its support of this research through its Research and Development Program 2009 and financing through the project PAID-06-09/2902. The Universidad Politécnica de Valencia has funded the translation of this work.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to J. A. Diego-Mas.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Asensio-Cuesta, S., Diego-Mas, J.A., Canós-Darós, L. et al. A genetic algorithm for the design of job rotation schedules considering ergonomic and competence criteria. Int J Adv Manuf Technol 60, 1161–1174 (2012). https://doi.org/10.1007/s00170-011-3672-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-011-3672-0

Keywords

Navigation